Standard Operating Procedure for Sample Preservation for Investigation Purpose in API Manufacturing
Department | API Manufacturing |
---|---|
SOP No. | SOP/API/118/2025 |
Supersedes | SOP/API/118/2022 |
Page No. | Page 1 of 9 |
Issue Date | 13/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 13/04/2026 |
1. Purpose
To establish a standard method for preserving samples for quality investigation during API manufacturing in order to ensure traceability, integrity, and compliance with regulatory requirements.
2. Scope
This SOP applies to all in-process, intermediate, or final API samples that are required to be preserved for extended evaluation or root cause investigation due to process deviations, unexpected results, or customer
complaints.
3. Responsibilities
- QC Analyst: Collect and label investigation samples, record relevant details, and store under specified conditions.
- QA Officer: Review sample retention entries, verify storage conditions, and authorize release or destruction post-investigation.
- Production Chemist: Identify and notify potential sample preservation needs during batch processing.
4. Accountability
The QA Head is accountable for ensuring proper sample retention practices, documentation, and release/disposal authorization after investigation closure.
5. Procedure
5.1 Sample Collection for Investigation
- Samples to be preserved may arise from:
- Out-of-Specification (OOS) or Out-of-Trend (OOT) observations
- Processing deviations
- Customer complaint investigation
- Visual abnormalities or inconsistent results
- QC Analyst or Production shall collect 10–25 g (solid) or 10–25 mL (liquid) samples, depending on investigation type and analytical requirements.
5.2 Labeling Requirements
- Each preserved sample shall bear a label clearly mentioning:
- “Sample for Investigation” (Red label)
- Batch No. and Sample Type
- Date of Collection
- Reason for Preservation (e.g., OOS, Deviation No., Complaint ID)
- Stored By and Verified By
5.3 Documentation
- Record the preserved sample details in the Investigation Sample Logbook (Annexure-1), including:
- Investigation trigger (Deviation/OOS ID)
- Storage location and conditions
- Expected retention duration
- Update the status in the deviation/investigation file, and assign QA tracking number.
5.4 Storage Conditions
- Store preserved samples in a dedicated investigation cabinet with restricted access and temperature monitoring (if applicable).
- Conditions:
- Solids: Room temperature (15–25°C) unless otherwise specified
- Liquids: Cool conditions (2–8°C) if stability is a concern
5.5 Sample Review and Disposal
- Upon completion of investigation:
- QA will assess whether the sample is required for re-analysis or retained further.
- If no longer required, sample shall be destroyed following SOP/API/106/2025.
- Destruction shall be documented in the Investigation Sample Disposal Record (Annexure-2).
6. Abbreviations
- IPC: In-Process Control
- OOS: Out of Specification
- OOT: Out of Trend
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- QC: Quality Control
7. Documents
- Investigation Sample Logbook (Annexure-1)
- Investigation Sample Disposal Record (Annexure-2)
- Deviation Report / OOS Report
8. References
- ICH Q7 – GMP for Active Pharmaceutical Ingredients
- 21 CFR Part 211 – US FDA cGMP Guidelines
- WHO TRS 986 – Annex 2: GMP for APIs
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Investigation Sample Logbook
Date | Batch No. | Sample Type | Reason | Stored By | Storage Location | QA Verified |
---|---|---|---|---|---|---|
13/04/2025 | API-20250413 | Drying Intermediate | OOT in LOD | Sunita Reddy | Cabinet-02 | Yes |
Annexure-2: Investigation Sample Disposal Record
Date | Sample ID | Batch No. | Disposed By | Witnessed By | Disposal Method |
---|---|---|---|---|---|
20/04/2025 | INV-2025-004 | API-20250413 | Ravi Kumar | QA Officer | Incineration |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
01/01/2022 | 1.0 | Initial Release | New SOP | QA Head |
13/04/2025 | 2.0 | Added Annexures and disposal documentation | Audit Recommendation | QA Head |