SOP Guide for Pharma

API Manufacturing: SOP for Sample Preservation for Investigation Purpose – V 2.0

API Manufacturing: SOP for Sample Preservation for Investigation Purpose – V 2.0

Standard Operating Procedure for Sample Preservation for Investigation Purpose in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/118/2025
Supersedes SOP/API/118/2022
Page No. Page 1 of 9
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To establish a standard method for preserving samples for quality investigation during API manufacturing in order to ensure traceability, integrity, and compliance with regulatory requirements.

2. Scope

This SOP applies to all in-process, intermediate, or final API samples that are required to be preserved for extended evaluation or root cause investigation due to process deviations, unexpected results, or customer

complaints.

3. Responsibilities

  • QC Analyst: Collect and label investigation samples, record relevant details, and store under specified conditions.
  • QA Officer: Review sample retention entries, verify storage conditions, and authorize release or destruction post-investigation.
  • Production Chemist: Identify and notify potential sample preservation needs during batch processing.

4. Accountability

The QA Head is accountable for ensuring proper sample retention practices, documentation, and release/disposal authorization after investigation closure.

5. Procedure

5.1 Sample Collection for Investigation

  1. Samples to be preserved may arise from:
    • Out-of-Specification (OOS) or Out-of-Trend (OOT) observations
    • Processing deviations
    • Customer complaint investigation
    • Visual abnormalities or inconsistent results
  2. QC Analyst or Production shall collect 10–25 g (solid) or 10–25 mL (liquid) samples, depending on investigation type and analytical requirements.

5.2 Labeling Requirements

  1. Each preserved sample shall bear a label clearly mentioning:
    • “Sample for Investigation” (Red label)
    • Batch No. and Sample Type
    • Date of Collection
    • Reason for Preservation (e.g., OOS, Deviation No., Complaint ID)
    • Stored By and Verified By

5.3 Documentation

  1. Record the preserved sample details in the Investigation Sample Logbook (Annexure-1), including:
    • Investigation trigger (Deviation/OOS ID)
    • Storage location and conditions
    • Expected retention duration
  2. Update the status in the deviation/investigation file, and assign QA tracking number.

5.4 Storage Conditions

  1. Store preserved samples in a dedicated investigation cabinet with restricted access and temperature monitoring (if applicable).
  2. Conditions:
    • Solids: Room temperature (15–25°C) unless otherwise specified
    • Liquids: Cool conditions (2–8°C) if stability is a concern

5.5 Sample Review and Disposal

  1. Upon completion of investigation:
    • QA will assess whether the sample is required for re-analysis or retained further.
    • If no longer required, sample shall be destroyed following SOP/API/106/2025.
  2. Destruction shall be documented in the Investigation Sample Disposal Record (Annexure-2).

6. Abbreviations

  • IPC: In-Process Control
  • OOS: Out of Specification
  • OOT: Out of Trend
  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • QC: Quality Control

7. Documents

  1. Investigation Sample Logbook (Annexure-1)
  2. Investigation Sample Disposal Record (Annexure-2)
  3. Deviation Report / OOS Report

8. References

  • ICH Q7 – GMP for Active Pharmaceutical Ingredients
  • 21 CFR Part 211 – US FDA cGMP Guidelines
  • WHO TRS 986 – Annex 2: GMP for APIs

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Investigation Sample Logbook

Date Batch No. Sample Type Reason Stored By Storage Location QA Verified
13/04/2025 API-20250413 Drying Intermediate OOT in LOD Sunita Reddy Cabinet-02 Yes

Annexure-2: Investigation Sample Disposal Record

Date Sample ID Batch No. Disposed By Witnessed By Disposal Method
20/04/2025 INV-2025-004 API-20250413 Ravi Kumar QA Officer Incineration

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Release New SOP QA Head
13/04/2025 2.0 Added Annexures and disposal documentation Audit Recommendation QA Head
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