Standard Operating Procedure for Raw Data Review and Cross-Verification in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/187/2025 |
| Supersedes | SOP/API/187/2022 |
| Page No. | Page 1 of 15 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define the procedure for thorough review and cross-verification of raw data generated during production and quality control of Active Pharmaceutical Ingredients (APIs), ensuring the accuracy, completeness, consistency, and integrity of data in compliance with Good Manufacturing Practices (GMP).
2. Scope
This SOP applies to all GMP-related raw data generated in manufacturing, in-process testing, quality control, calibration, and
cleaning validation processes. It includes review of electronic and manual records by designated personnel prior to batch release.
3. Responsibilities
- QC/Production Personnel: Generate and record raw data as per applicable SOPs.
- Section Head (QC/Production): Performs initial data verification and correction (if any) with justification.
- QA Department: Performs cross-verification of raw data against primary documents, test reports, and logs.
4. Accountability
The Head of Quality Assurance is accountable for ensuring raw data review and verification are conducted systematically to maintain data integrity across the organization.
5. Procedure
5.1 Definition of Raw Data
- Raw data refers to original records or certified copies containing actual observations and results of activities performed, including:
- Instrument printouts (e.g., HPLC chromatograms, FTIR spectra)
- Logbooks and worksheets
- Electronic files (audit trailed)
- Calibration records and cleaning logs
5.2 Documentation Requirements
- All raw data must be:
- Legible, dated, and signed
- Recorded in permanent ink (for manual data)
- Free from overwriting; corrections must be signed and justified
- Electronic data must be stored on validated systems with secure access and audit trails.
5.3 Review of Raw Data (Manual and Electronic)
- QA or designated reviewer shall:
- Verify test results match reported values in CoA and summary sheets
- Check that all required entries are made and signed
- Confirm traceability of sample ID, batch number, and analytical method
- Review instrument-generated data against analytical worksheets
- Discrepancies, missing data, or unexplained deviations shall be addressed using a Raw Data Discrepancy Form (Annexure-1).
5.4 Cross-Verification of QC Data
- Verify the following:
- System suitability test results
- Integration parameters and peak areas
- Retention time and resolution
- Result calculation and dilution factors
- Reference standard usage logs
- Cross-check electronic data entries (e.g., in LIMS) with hard copies and audit trails.
5.5 Cross-Verification of Production Data
- Review BMR entries:
- Yield calculations
- Material dispensing log against issued quantity
- Equipment usage and cleaning records
- Process parameters vs. defined limits
- Compare batch numbers, labels, and logbook entries for consistency.
5.6 Handling and Documentation of Discrepancies
- If any discrepancies or gaps are found:
- Record in Raw Data Discrepancy Log (Annexure-2)
- Investigate and justify corrections, if acceptable
- For critical errors, raise a deviation report and inform QA Head
5.7 Approval and Archival
- Once reviewed, QA shall sign the reviewed data pages or verification sheet and archive all reviewed raw data.
- Store original data in a secure location with controlled access. Electronic data must be archived as per data retention SOP.
6. Abbreviations
- QA: Quality Assurance
- QC: Quality Control
- CoA: Certificate of Analysis
- BMR: Batch Manufacturing Record
- FTIR: Fourier Transform Infrared Spectroscopy
- LIMS: Laboratory Information Management System
- SOP: Standard Operating Procedure
7. Documents
- Raw Data Discrepancy Form (Annexure-1)
- Raw Data Discrepancy Log (Annexure-2)
- Review and Verification Checklist (Annexure-3)
8. References
- ICH Q7 – Section 6: Documentation
- 21 CFR Part 211.194 – Laboratory Records
- MHRA Data Integrity Guidance
- ALCOA+ Principles of Data Integrity
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Raw Data Discrepancy Form
| Date | Reference No. | Description of Discrepancy | Action Taken | Reviewed By |
|---|---|---|---|---|
| 12/04/2025 | QC/2025/032 | Missing signature on FTIR report | Signed post-verification | Sunita Reddy |
Annexure-2: Raw Data Discrepancy Log
| Sr. No. | Date | Area | Nature of Discrepancy | Deviation No. (if any) |
|---|---|---|---|---|
| 001 | 10/04/2025 | QC | Incorrect calculation in assay report | DEV/2025/04 |
Annexure-3: Review and Verification Checklist
| Parameter | Checked (Yes/No) | Remarks |
|---|---|---|
| Data complete and legible | Yes | All pages reviewed |
| Entries signed and dated | Yes | Compliant |
| Audit trail checked | Yes | No irregularities found |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial version | New SOP | QA Head |
| 14/04/2025 | 2.0 | Integrated electronic audit trail review steps | Data Integrity Enhancement | QA Head |