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API Manufacturing: SOP for QA Oversight of Training Effectiveness Review – V 2.0

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API Manufacturing: SOP for QA Oversight of Training Effectiveness Review – V 2.0

Standard Operating Procedure for QA Oversight of Training Effectiveness Review in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/200/2025
Supersedes SOP/API/200/2022
Page No. Page 1 of 15
Issue Date 14/04/2025
Effective Date 16/04/2025
Review Date 14/04/2026

1. Purpose

To define the procedure for the Quality Assurance (QA) department to evaluate and oversee the effectiveness of GMP training programs conducted in API manufacturing. This ensures that employees understand and apply GMP principles correctly in their assigned tasks.

2. Scope

This SOP applies to all employees involved in manufacturing, quality control,

engineering, and support functions within the API facility, and to all training sessions related to GMP, SOPs, equipment handling, and regulatory requirements. It covers evaluation tools, assessments, feedback collection, and performance monitoring.

3. Responsibilities

  • QA Training Coordinator: Designs and implements training effectiveness assessment tools.
  • Department Heads: Ensure employees attend trainings and participate in post-training evaluations.
  • QA Manager: Reviews and signs off on training effectiveness reports and ensures continuous improvement actions.
See also  API Manufacturing: SOP for Equipment Qualification Protocol Review - V 2.0

4. Accountability

The Head of Quality Assurance is accountable for ensuring that the training system is effective, documented, reviewed periodically, and compliant with applicable GMP and regulatory guidelines.

5. Procedure

5.1 Training Programs Covered

  1. The QA department shall assess the effectiveness of training in the following areas:
    • GMP Induction and Refresher Training
    • SOP-specific Training
    • Technical Training on Equipment and Process
    • Change Control, Deviation, and CAPA Handling
    • Audit Readiness

5.2 Evaluation Methods

  1. Training effectiveness shall be assessed through the following tools (refer Annexure-1):
    • Written Tests (Multiple Choice / True-False / Descriptive)
    • Practical Demonstration Evaluation
    • Oral Questionnaires / Interviews
    • Post-Training Observation

5.3 Scoring Criteria and Grading

  1. The standard grading system shall be used:
    • Excellent: 90 – 100%
    • Good: 75 – 89%
    • Average: 60 – 74%
    • Poor: Below 60% (Requires Retraining)
  2. Scores and grading shall be recorded in the Training Effectiveness Evaluation Sheet (Annexure-2).

5.4 Observation-Based Assessment

  1. Post-training observations shall be conducted to verify application of learned knowledge on the shop floor using the On-Job Observation Checklist (Annexure-3).
  2. Observations include:
    • GMP behavior
    • SOP compliance during operations
    • Correct use of equipment
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5.5 Retraining and Follow-Up

  1. Personnel scoring < 60% or showing poor compliance shall be re-scheduled for the same training within 10 working days.
  2. Retraining records shall be updated in the Training Calendar & Tracker (Annexure-4).

5.6 Reporting and Trending

  1. QA shall prepare a quarterly report using the Training Effectiveness Summary Report (Annexure-5), containing:
    • Total number of employees trained
    • Effectiveness score distribution
    • Retraining count and trends
  2. Reports shall be reviewed during internal quality review meetings and management review meetings.

5.7 Record Retention

  1. All training effectiveness records shall be retained for a minimum period of 5 years or as per regulatory requirement.

6. Abbreviations

  • QA: Quality Assurance
  • GMP: Good Manufacturing Practice
  • SOP: Standard Operating Procedure
  • CAPA: Corrective and Preventive Action

7. Documents

  1. Training Evaluation Questionnaire (Annexure-1)
  2. Training Effectiveness Evaluation Sheet (Annexure-2)
  3. On-Job Observation Checklist (Annexure-3)
  4. Training Calendar & Tracker (Annexure-4)
  5. Training Effectiveness Summary Report (Annexure-5)

8. References

  • ICH Q10 – Pharmaceutical Quality System
  • EU GMP Chapter 2 – Personnel
  • 21 CFR Part 211.25 – Personnel Qualifications
  • WHO TRS 986 Annex 2 – GMP Guidelines
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9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Training Evaluation Questionnaire

Question Options
What is the first step in deviation handling? A) Close the batch
B) Inform QA
C) Skip recording
D) Continue process

Annexure-2: Training Effectiveness Evaluation Sheet

Employee Name Department Training Title Score (%) Grade
Rajesh Kumar Production SOP on Granulation 78 Good

Annexure-3: On-Job Observation Checklist

Parameter Compliant (Yes/No) Remarks
Wears PPE correctly Yes —
Handles equipment as per SOP No Requires retraining

Annexure-4: Training Calendar & Tracker

Month Topic Scheduled Date Trainer Status
April 2025 SOP Writing 10/04/2025 QA Executive Completed

Annexure-5: Training Effectiveness Summary Report

Month Employees Trained Excellent Good Average Poor
March 2025 50 12 30 6 2

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Release New SOP QA Head
14/04/2025 2.0 Added scoring system and retraining process Internal Audit Feedback QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

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