Standard Operating Procedure for Process Hold Time and Sample Tracking in API Manufacturing
Department | API Manufacturing |
---|---|
SOP No. | SOP/API/105/2025 |
Supersedes | SOP/API/105/2022 |
Page No. | Page 1 of 10 |
Issue Date | 13/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 13/04/2026 |
1. Purpose
To establish a standardized procedure for monitoring and controlling hold times for in-process materials during various stages of API manufacturing and to ensure traceable tracking of IPC and QC samples from collection to final disposition.
2. Scope
This SOP applies to all hold periods of intermediates, wet cake, dry powder, filtrates, and solutions before further processing, and
to all IPC/QC samples drawn and submitted during batch manufacturing in the API facility.
3. Responsibilities
- Production Chemist: Record start and end of hold periods and collect samples as per schedule.
- QC Analyst: Receive and acknowledge samples, track test results, and report timelines.
- QA Officer: Review and approve hold time extensions, ensure hold times comply with validated limits.
4. Accountability
Production Head is accountable for in-process hold time control. QA Head is responsible for procedural compliance and timely oversight of sample tracking.
5. Procedure
5.1 Hold Time Definition
- Hold time is defined as the duration between the completion of a process step and initiation of the next step.
- Refer to the approved Master Formula Record (MFR) for allowable hold time limits per stage.
5.2 Types of Hold Times
- Pre-filtration solution hold
- Post-filtration (wet cake) hold
- Crude drying hold
- Intermediate hold during blending or sieving
5.3 Recording Hold Times
- Enter the start time when process is stopped or paused.
- Enter the end time when the next process resumes.
- Record total duration and reason (if applicable) in Hold Time Log (Annexure-1).
- If the hold exceeds approved limits, document deviation and QA shall evaluate product quality risk.
5.4 Sample Collection and Tracking
- Collect IPC or QC samples as per the sampling plan or when hold extends beyond 25% of validated time.
- Label each sample with unique Sample Code, Batch No., Date, Stage, and Sampler Initials (Annexure-2).
- Submit sample to QC with completed Sample Forwarding Form (Annexure-3).
- QC shall enter receipt in the Sample Receipt Log and assign test request reference.
5.5 Sample Status Updates
- QC to update sample testing status in the tracking log within 2 hours of receipt.
- Any delay must be informed to QA and Production immediately.
- For samples under investigation or out-of-spec, QA shall initiate appropriate action.
5.6 Hold Time Extensions
- In case of unavoidable delay:
- Production must raise a Hold Time Extension Request
- QA shall evaluate based on storage conditions, stage, and risk
- Extension may be granted with justification and supported data
- Record the extension in the deviation log and Hold Time Logbook.
6. Abbreviations
- QA: Quality Assurance
- QC: Quality Control
- IPC: In-Process Control
- MFR: Master Formula Record
- SOP: Standard Operating Procedure
7. Documents
- Hold Time Logbook (Annexure-1)
- Sample Label Template (Annexure-2)
- Sample Forwarding Form (Annexure-3)
8. References
- ICH Q7 – GMP Guide for Active Pharmaceutical Ingredients
- 21 CFR Part 211 – US FDA cGMP
- WHO TRS 986 – Annex 2 GMP Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Hold Time Logbook
Date | Batch No. | Stage | Start Time | End Time | Duration (hrs) | Reason | QA Verified |
---|---|---|---|---|---|---|---|
13/04/2025 | API-20250413 | Post-Filtration | 11:00 | 15:00 | 4 | Waiting for QC release |
Annexure-2: Sample Label Template
Sample Code | |
---|---|
Batch Number | |
Stage | |
Sampler Name | |
Date of Sampling |
Annexure-3: Sample Forwarding Form
Date | Batch No. | Sample Code | Test Type | Qty | Submitted By | QC Received By |
---|---|---|---|---|---|---|
13/04/2025 | API-20250413 | IPC105-01 | LOD | 10 g | Ravi Kumar |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
01/01/2022 | 1.0 | Initial SOP Release | New Requirement | QA Head |
13/04/2025 | 2.0 | Integrated sample tracking and hold time extension protocol | Audit Compliance | QA Head |