Standard Operating Procedure for Preparation of Site Master File (SMF) in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/194/2025 |
| Supersedes | SOP/API/194/2022 |
| Page No. | Page 1 of 16 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To provide a documented procedure for the preparation, approval, review, and control of the Site Master File (SMF) that describes the GMP-related activities at the API manufacturing site and provides essential information for regulatory inspections.
2. Scope
This SOP is applicable to the Quality Assurance department responsible for compiling and
maintaining the Site Master File for the API manufacturing facility. It includes preparation, formatting, content requirements, updates, version control, and approval of the SMF.
3. Responsibilities
- QA Executive: Prepares and formats the Site Master File as per regulatory templates.
- Department Heads: Provide relevant data for respective sections of the SMF.
- QA Manager: Reviews, approves, and ensures timely submission and revision of the SMF.
4. Accountability
The Head of Quality Assurance is accountable for ensuring the SMF is maintained in current and approved form, readily available for regulatory and customer audits, and reflects actual site practices and GMP compliance.
5. Procedure
5.1 Format and Template
- The SMF shall be prepared in accordance with WHO TRS 961 Annex 14 or equivalent EMA/FDA templates (Annexure-1).
- It shall be prepared in English, in editable and PDF formats.
- The cover page must include:
- Site name and address
- Document title: Site Master File
- Version number and effective date
5.2 Content of SMF
- The SMF shall include but not be limited to the following sections:
- 1. General Information about the Site
- 2. Quality Management System
- 3. Personnel
- 4. Premises and Equipment
- 5. Documentation
- 6. Production
- 7. Quality Control
- 8. Distribution, Complaints, Product Recall
- 9. Self Inspection
- 10. Appendices (plant layout, organogram, lists of SOPs and products)
5.3 Document Control and Versioning
- Each version of the SMF shall have a unique version number (V1.0, V2.0, etc.) and approval date.
- All changes to the SMF shall be recorded in the SMF Revision History Log (Annexure-2).
- Previous versions shall be archived electronically with read-only access.
5.4 Data Collection and Verification
- QA shall send data requisition forms (Annexure-3) to departments for sections like Personnel, Equipment, QC tests, SOPs, HVAC systems, etc.
- Data must be verified by respective department heads before submission.
- QA shall cross-check submitted information with current SOPs and batch records.
5.5 Review and Approval
- QA Manager shall perform a final review of the SMF content for completeness, accuracy, and alignment with regulatory expectations.
- Approval shall be documented in the SMF Approval Form (Annexure-4).
5.6 Periodic Review
- The SMF shall be reviewed annually or upon:
- Major organizational change
- Facility expansion or renovation
- Change in GMP scope (e.g., new product category)
- Reviews shall be tracked in the Annual SMF Review Log (Annexure-5).
5.7 Distribution and Submission
- Controlled copies of the SMF shall be provided to regulatory authorities or customers on request.
- QA shall maintain a log of all shared versions in the SMF Distribution Register (Annexure-6).
6. Abbreviations
- SMF: Site Master File
- QA: Quality Assurance
- QC: Quality Control
- SOP: Standard Operating Procedure
- WHO: World Health Organization
7. Documents
- SMF Template (Annexure-1)
- SMF Revision History Log (Annexure-2)
- Departmental Data Requisition Form (Annexure-3)
- SMF Approval Form (Annexure-4)
- Annual SMF Review Log (Annexure-5)
- SMF Distribution Register (Annexure-6)
8. References
- WHO TRS 961 Annex 14 – Site Master File
- ICH Q10 – Pharmaceutical Quality System
- 21 CFR Part 211 – GMP for Finished Pharmaceuticals
- EU GMP – Part II and Annex 15
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: SMF Template (As per WHO)
Detailed structure including 10 core sections (as listed in 5.2).
Annexure-2: SMF Revision History Log
| Version | Date | Changes Made | Reason | Approved By |
|---|---|---|---|---|
| 1.0 | 01/01/2022 | Initial Draft | New File | QA Head |
| 2.0 | 14/04/2025 | Added HVAC System & Capacity Section | Audit Request | QA Head |
Annexure-3: Departmental Data Requisition Form
| Department | Section | Data Required | Submitted By | Date |
|---|---|---|---|---|
| Engineering | HVAC | Air flow diagram | Rajesh Kumar | 12/04/2025 |
Annexure-4: SMF Approval Form
| SMF Title | Version | Reviewed By | Approved By | Date |
|---|---|---|---|---|
| API Site Master File | V2.0 | QA Manager | QA Head | 14/04/2025 |
Annexure-5: Annual SMF Review Log
| Review Year | Reviewer | Changes Required | Status |
|---|---|---|---|
| 2025 | Sunita Reddy | Yes – Added new product list | Completed |
Annexure-6: SMF Distribution Register
| Date | Version | Recipient | Purpose | Mode |
|---|---|---|---|---|
| 13/04/2025 | V2.0 | CDSCO Inspector | Regulatory Submission |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Issue | New SOP | QA Head |
| 14/04/2025 | 2.0 | Template aligned with WHO TRS 961 | Global Compliance | QA Head |