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API Manufacturing: SOP for Preparation and Storage of Working Standards – V 2.0

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API Manufacturing: SOP for Preparation and Storage of Working Standards – V 2.0

Standard Operating Procedure for Preparation and Storage of Working Standards in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/132/2025
Supersedes SOP/API/132/2022
Page No. Page 1 of 8
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To lay down a uniform procedure for the preparation, labeling, qualification, usage, and storage of working standards derived from primary/reference standards used in the analytical testing of Active Pharmaceutical Ingredients (APIs).

2. Scope

This SOP applies to all working standards prepared in the Quality Control laboratory for analytical testing in API manufacturing. It includes

both in-house and pharmacopeial reference-based working standards.

3. Responsibilities

  • QC Analyst: Prepare and qualify working standards using approved procedures.
  • QC Supervisor: Review and approve working standard preparation records.
  • QA Officer: Ensure traceability, proper labeling, and expiry management.
See also  API Manufacturing: SOP for Calibration of pH Meter Used in Production - V 2.0

4. Accountability

The Head – Quality Control is accountable for the preparation, storage, verification, and documentation of all working standards used in analytical operations.

5. Procedure

5.1 Preparation of Working Standards

  1. Obtain a qualified reference standard with valid CoA and expiry date.
  2. Weigh an accurately known amount (e.g., 100 mg) of reference standard using a calibrated balance.
  3. Dilute with a suitable solvent or buffer to a known concentration (e.g., 1000 µg/mL) using volumetric glassware.
  4. Label the working standard solution with:
    • Working Standard Code (e.g., WS-API-001)
    • API name
    • Concentration
    • Date of preparation
    • Prepared by
    • Expiry date

5.2 Qualification

  1. Compare the working standard with the reference standard using appropriate tests:
    • Assay by HPLC/UV
    • Identity by IR, TLC, or other validated techniques
  2. Calculate the correction factor or purity value if applicable.
  3. Record results in the Working Standard Qualification Report (Annexure-1).
  4. Approve the standard for routine use only if all results are within acceptable criteria.

5.3 Storage Conditions

  1. Store solid working standards in amber-colored, airtight containers with desiccant.
  2. Store solution standards in amber-colored vials at recommended conditions (e.g., 2–8°C or as defined in STP).
  3. Do not use beyond the assigned expiry date or if discoloration/precipitation is observed.
See also  API Manufacturing: SOP for Analytical Balance Calibration - V 2.0

5.4 Usage and Expiry

  1. Use working standards only for the analysis for which they are qualified.
  2. Assign a validity of ≤ 6 months from the date of preparation unless otherwise justified.
  3. Document each use in the Working Standard Usage Log (Annexure-2).

5.5 Disposal

  1. Discard expired or disqualified working standards following the SOP for chemical waste disposal.
  2. Record disposal details in the Working Standard Destruction Log (Annexure-3).

6. Abbreviations

  • API: Active Pharmaceutical Ingredient
  • WS: Working Standard
  • QC: Quality Control
  • QA: Quality Assurance
  • HPLC: High Performance Liquid Chromatography
  • IR: Infrared Spectroscopy

7. Documents

  1. Working Standard Qualification Report (Annexure-1)
  2. Working Standard Usage Log (Annexure-2)
  3. Working Standard Destruction Log (Annexure-3)
  4. STP and Reference Standard CoA

8. References

  • ICH Q7 – Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients
  • 21 CFR Part 211 – US FDA cGMP Guidelines
  • Pharmacopoeial Monographs (USP, BP, IP)
See also  API Manufacturing: SOP for Management of IPC Outliers and Investigations - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Working Standard Qualification Report

Date WS Code API Name Reference Std Assay (%) Test Performed Qualified
13/04/2025 WS-API-002 Metronidazole RS-API-005 99.3% HPLC/IR Yes

Annexure-2: Working Standard Usage Log

Date WS Code Batch No. Test Type Used By Remarks
14/04/2025 WS-API-002 API-20250413 Assay Sunita Reddy Used within expiry

Annexure-3: Working Standard Destruction Log

Date WS Code Reason Quantity Discarded Disposed By Verified By
15/04/2025 WS-API-001 Expired 150 mg Ravi Kumar Rajesh Sharma

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial SOP GMP Compliance QA Head
13/04/2025 2.0 Added usage logs and destruction documentation Audit Requirement QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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