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API Manufacturing: SOP for Pest Control and Monitoring Program – V 2.0

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API Manufacturing: SOP for Pest Control and Monitoring Program – V 2.0

Standard Operating Procedure for Pest Control and Monitoring Program in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/016/2025
Supersedes SOP/API/016/2022
Page No. Page 1 of 10
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To establish a consistent and controlled pest control and monitoring program within the API manufacturing facility to ensure a hygienic environment and prevent contamination of materials and products.

2. Scope

This SOP applies to all areas of the API manufacturing site, including warehouses, production zones, sampling rooms, utility areas, and external perimeters where pest activity could pose a risk.

3. Responsibilities

  • Warehouse/Production Staff: Identify and report signs of pest activity immediately to QA and EHS.
  • Pest Control Contractor: Conduct preventive and corrective pest control as per schedule.
  • QA Officer: Monitor records, trends, and audit pest control activities for GMP compliance.
See also  API Manufacturing: SOP for Particle Size Distribution Monitoring - V 2.0

4. Accountability

The EHS Manager is accountable for implementing and maintaining the pest control program, while the QA Manager ensures its compliance with GMP standards.

5. Procedure

5.1 Selection of Pest Control Service Provider

  1. Only licensed, GMP-compliant pest control service providers shall be contracted.
  2. Service provider shall submit:
    • Service contract
    • Material safety data sheets (MSDS) for chemicals used
    • Pest control layout plan

5.2 Pest Control Schedule

  1. Activities include:
    • Rodent baiting – Monthly
    • Insecticidal spray – Fortnightly
    • Glue trap replacement – Weekly
    • Fogging (if required) – Quarterly or during infestation
  2. Display the “Pest Control Calendar” at entrance of each zone (Annexure-1).

5.3 Monitoring Tools

  1. Place pest control devices at:
    • Entry/Exit points
    • Raw material and finished goods storage areas
    • Utility and HVAC rooms
    • Drainage and wash areas
  2. Assign device IDs as per location (e.g., RT01, GT05).
  3. Maintain “Pest Control Monitoring Log” (Annexure-2) after each visit.
See also  API Manufacturing: SOP for Solvent Transfer Using Pumps - V 2.0

5.4 Record Review and Trending

  1. QA to review the pest activity reports monthly for:
    • Pest type and location
    • Repetition of activity
    • Corrective action implemented
  2. Initiate “Pest Incident Investigation Form” (Annexure-3) for repeated activity in same location.
  3. Evaluate need for fogging or increased frequency based on trend.

5.5 Precautions During Pesticide Application

  1. Ensure materials are covered or removed before pesticide application.
  2. Do not spray in open production or sampling areas during operational hours.
  3. Post signage during fogging or chemical application: “PESTICIDE IN USE – ENTRY RESTRICTED.”

6. Abbreviations

  • SOP: Standard Operating Procedure
  • MSDS: Material Safety Data Sheet
  • GMP: Good Manufacturing Practice
  • QA: Quality Assurance
  • EHS: Environment, Health & Safety

7. Documents

  1. Pest Control Calendar (Annexure-1)
  2. Pest Control Monitoring Log (Annexure-2)
  3. Pest Incident Investigation Form (Annexure-3)

8. References

  • ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
  • WHO TRS 961 – Annex 9: Good Storage and Distribution Practices
  • 21 CFR Part 211.56 – Sanitation
See also  API Manufacturing: SOP for Polymorph Screening Method - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Pest Control Calendar

Month Service Date Service Type Area Covered Performed By
April 2025 05/04/2025 Rodent Baiting Warehouse & Utility

Annexure-2: Pest Control Monitoring Log

Date Device ID Location Pest Count Corrective Action Remarks
12/04/2025 RT03 Raw Material Bay 2 Glue Trap Replaced Rodents observed

Annexure-3: Pest Incident Investigation Form

Date Location Type of Pest Investigation Summary Corrective Action Verified By
10/04/2025 Sampling Room Cockroach Drain opening near entry point Sealed drain, repeated fogging

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2022 1.0 Initial Release GMP Requirement QA Head
13/04/2025 2.0 Added Incident Investigation Annexure Audit Observation QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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