Standard Operating Procedure for Monthly Verification of QC Working Standards in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/159/2025 |
| Supersedes | SOP/API/159/2022 |
| Page No. | Page 1 of 11 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define a standard procedure for the monthly verification of Quality Control (QC) working standards used in analytical testing of raw materials, intermediates, and Active Pharmaceutical Ingredients (APIs) to ensure their ongoing suitability, potency, and compliance with regulatory standards.
2. Scope
This SOP applies to all working standards currently in use in the QC laboratory of
the API manufacturing unit. It includes physical verification, documentation, and suitability testing for continued analytical use.
3. Responsibilities
- QC Analyst: Perform monthly verification and record results in the Working Standards Verification Log.
- QC Store Officer: Maintain inventory of working standards and track expiry/retest dates.
- QA Officer: Review verification reports and authorize continued use or withdrawal.
4. Accountability
The Head of QC is accountable for ensuring that only qualified and verified working standards are used for analytical purposes and that verification logs are up to date.
5. Procedure
5.1 Identification and Traceability
- Each working standard must be assigned a unique identification code (e.g., WS/YY/XXX).
- The label on each container shall include:
- Name of the compound
- Source and batch number
- Date of preparation
- Purity
- Assigned expiry/retest date
- Storage conditions
5.2 Verification Frequency and Planning
- Verify all active working standards on a monthly basis, preferably in the first week of each month.
- Maintain a Master Verification Calendar (Annexure-1) to track due dates for all standards.
- Review the verification schedule at the start of each month to plan testing.
5.3 Types of Verification
- Perform the following tests for monthly verification:
- Physical appearance (color, texture, clumping)
- Assay or potency (against reference standard)
- Loss on drying (if applicable)
- Identification (IR or UV, as applicable)
- Record all results in the Working Standards Verification Log (Annexure-2).
- If retest is not possible due to insufficient quantity, inform QA and discontinue use.
5.4 Criteria for Acceptability
- The working standard shall be considered suitable if:
- Assay/potency is within ±2% of labeled value
- No physical degradation is observed
- Results of identification are positive
- If any deviation is observed, report immediately to QC Head and QA.
- Withdraw standard from use and quarantine until investigation is complete.
5.5 Documentation and Records
- Make entries in the following logs:
- Working Standards Master Register (Annexure-3)
- Verification Log (Annexure-2)
- Retest Calendar (Annexure-1)
- Retain all verification worksheets and raw data for a minimum of 5 years.
- Attach calibration certificate or source document (e.g., CoA) during initial qualification.
5.6 Requalification or Replacement
- Requalify working standards:
- At defined retest intervals (e.g., every 3 or 6 months)
- Upon any change in source/reference standard
- After storage excursions (temperature, humidity)
- In case of expiry or failure, prepare a new lot of working standard and assign a new ID.
- Document withdrawal and destruction using the Standard Withdrawal Form (Annexure-4).
5.7 Labeling Requirements
- All labels must be waterproof, legible, and affixed securely.
- Labels should be updated if:
- Purity changes post-assay
- Retest date is extended
- Any requalification is done
6. Abbreviations
- QC: Quality Control
- QA: Quality Assurance
- WS: Working Standard
- CoA: Certificate of Analysis
7. Documents
- Master Verification Calendar (Annexure-1)
- Working Standards Verification Log (Annexure-2)
- Working Standards Master Register (Annexure-3)
- Standard Withdrawal Form (Annexure-4)
8. References
- ICH Q7 – Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients
- 21 CFR Part 211.84 – Testing and Approval or Rejection of Components
- WHO TRS No. 1019 – Annex 4
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Master Verification Calendar
| WS ID | Compound | Retest Due | Status | Remarks |
|---|---|---|---|---|
| WS/25/001 | Paracetamol | 30/04/2025 | Pending | Scheduled for Week 4 |
Annexure-2: Working Standards Verification Log
| Date | WS ID | Assay (%) | LOD (%) | ID Test | Verified By | Status |
|---|---|---|---|---|---|---|
| 10/04/2025 | WS/25/001 | 99.6 | 0.3 | Pass | Rajesh Kumar | Accepted |
Annexure-3: Working Standards Master Register
| WS ID | Compound | Source | Preparation Date | Purity (%) | Expiry |
|---|---|---|---|---|---|
| WS/25/001 | Paracetamol | IP Reference Std | 15/01/2025 | 99.6 | 15/07/2025 |
Annexure-4: Standard Withdrawal Form
| Date | WS ID | Reason | Action Taken | Approved By |
|---|---|---|---|---|
| 14/04/2025 | WS/24/112 | Expired | Disposed as per SOP | Sunita Reddy |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial SOP Release | New Implementation | QA Head |
| 14/04/2025 | 2.0 | Added LOD and monthly calendar format | Audit Suggestion | QA Head |