Standard Operating Procedure for Maintenance of Reagent Labeling and Logs in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/157/2025 |
| Supersedes | SOP/API/157/2022 |
| Page No. | Page 1 of 11 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To establish a standardized system for labeling and maintaining logs of reagents used in Quality Control (QC) laboratories involved in API manufacturing. The purpose is to ensure proper identification, traceability, usage tracking, and disposal of all reagents used in analytical testing.
2. Scope
This SOP applies to all chemical reagents, analytical grade solvents, acids,
bases, indicators, and special-purpose chemicals stored and used within the QC lab for routine testing and validation purposes.
3. Responsibilities
- QC Analyst: Ensure proper labeling of reagents and make appropriate entries in reagent logs during receipt, preparation, and usage.
- QC Store Assistant: Verify labels, manage storage, monitor expiry dates, and alert analysts for near-expiry reagents.
- QC Supervisor: Review reagent logbooks and verify compliance with SOP requirements.
4. Accountability
The QC Head is accountable for maintaining reagent labeling, storage conditions, traceability, and ensuring that expired reagents are promptly removed from use.
5. Procedure
5.1 Reagent Receipt and Labeling
- Upon receiving chemical reagents, inspect containers for:
- Intact seal and packaging
- Batch number and Certificate of Analysis (CoA)
- Expiry date and storage condition
- Affix the internal QC label (Annexure-1) on the received reagent bottle, containing:
- Name of reagent
- Date of receipt and opening
- Reagent ID number
- Expiry date
- Storage condition
- Initials of person labeling
- Enter receipt details in the Reagent Master Register (Annexure-2).
5.2 Reagent Storage
- Store reagents based on the label’s recommended condition:
- Ambient temperature
- Refrigerated (2–8°C)
- Light-sensitive (amber bottles)
- Maintain separation for:
- Acids and bases
- Oxidizers and reducing agents
- Volatile solvents
- Clearly label and segregate expired reagents for disposal.
5.3 Reagent Preparation and Labeling
- Use only approved reagents listed in the Reagent Master Register for reagent preparation.
- During preparation, affix a freshly prepared reagent label (Annexure-3) with:
- Prepared by (initials)
- Preparation date and time
- Concentration
- Solvent used
- Storage condition
- Assigned reagent ID
- Use before date
- Make entries in the Reagent Preparation Log (Annexure-4).
5.4 Usage and Expiry Tracking
- Each use of a reagent must be recorded in the Reagent Usage Log (Annexure-5) with:
- Date
- Reagent ID
- Purpose of use
- Initials
- QC Store Assistant must perform a monthly review of all reagents approaching expiry within 30 days.
- Expired reagents must be removed, marked “EXPIRED”, and transferred to the chemical disposal area.
5.5 Labeling Requirements
- Labels must be:
- Legible and permanently affixed
- Water and solvent resistant
- Not handwritten unless for immediate use preparations
- Do not reuse containers or labels. Use fresh containers and labels for each new reagent preparation.
5.6 Disposal of Expired Reagents
- Fill the Expired Reagent Disposal Form (Annexure-6) and submit to QA.
- Disposal must be carried out in accordance with the chemical waste disposal SOP and local environmental laws.
- Maintain records of disposal for at least 5 years.
5.7 Audit and Review
- QA will perform quarterly audits of reagent logs, storage conditions, and labeling compliance.
- Any non-compliance will result in CAPA and training for relevant staff.
6. Abbreviations
- QC: Quality Control
- QA: Quality Assurance
- CoA: Certificate of Analysis
- CAPA: Corrective and Preventive Action
7. Documents
- Internal Reagent Label (Annexure-1)
- Reagent Master Register (Annexure-2)
- Prepared Reagent Label (Annexure-3)
- Reagent Preparation Log (Annexure-4)
- Reagent Usage Log (Annexure-5)
- Expired Reagent Disposal Form (Annexure-6)
8. References
- ICH Q10 – Pharmaceutical Quality System
- 21 CFR Part 211 – Subpart I: Laboratory Controls
- WHO TRS No. 1019 – Annex 4: Good Practices for Quality Control Labs
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Internal Reagent Label Format
| Reagent Name | Reagent ID | Date of Receipt | Expiry | Storage Condition |
|---|---|---|---|---|
| Sulfuric Acid | RG-2025-001 | 10/04/2025 | 10/04/2027 | Ambient |
Annexure-2: Reagent Master Register
| Date | Reagent Name | Batch No. | CoA Available | Expiry | Initials |
|---|---|---|---|---|---|
| 10/04/2025 | Sodium Hydroxide | NAH25B03 | Yes | 10/04/2027 | RK |
Annexure-3: Prepared Reagent Label
| Reagent Name | Concentration | Prepared On | Use Before | Prepared By |
|---|---|---|---|---|
| 0.1N HCl | 0.1N | 12/04/2025 | 19/04/2025 | SN |
Annexure-4: Reagent Preparation Log
| Date | Reagent Name | ID | Concentration | Prepared By | Checked By |
|---|---|---|---|---|---|
| 12/04/2025 | 0.1N NaOH | RG-2025-008 | 0.1N | SK | PR |
Annexure-5: Reagent Usage Log
| Date | Reagent ID | Used For | Initials |
|---|---|---|---|
| 13/04/2025 | RG-2025-008 | LOD testing | SR |
Annexure-6: Expired Reagent Disposal Form
| Reagent Name | ID | Expiry Date | Disposed On | Disposed By |
|---|---|---|---|---|
| Phenolphthalein | RG-2023-115 | 01/04/2025 | 10/04/2025 | QA |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial version | System Implementation | QA Head |
| 14/04/2025 | 2.0 | Integrated logs and disposal form | Regulatory alignment | QA Head |