Standard Operating Procedure for Issuance of Controlled Copies of SOPs in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/196/2025 |
| Supersedes | SOP/API/196/2022 |
| Page No. | Page 1 of 15 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define the procedure for issuing, controlling, and retrieving controlled copies of Standard Operating Procedures (SOPs) to ensure only the latest approved versions are in use across departments involved in API manufacturing, and obsolete versions are securely withdrawn.
2. Scope
This SOP applies to all printed and
electronic controlled copies of SOPs distributed by the Quality Assurance (QA) department to user departments within the API manufacturing unit. It includes issuance, stamping, acknowledgment, revision control, and retrieval processes.
3. Responsibilities
- QA Documentation Officer: Maintains master and controlled copies, logs issuance, retrieves obsolete copies, and ensures document control compliance.
- Department Heads: Ensure that only current versions of SOPs are available at points of use and obsolete versions are promptly returned.
- QA Manager: Approves issuance and ensures periodic review of document control system.
4. Accountability
The Head of Quality Assurance is accountable for ensuring only approved, current, and authorized SOP versions are in circulation and use throughout the facility.
5. Procedure
5.1 Classification of Copies
- Master Copy: The original signed version stored under QA control (Annexure-1).
- Controlled Copy: A QA-authorized and stamped copy issued for use in respective departments (Annexure-2).
- Uncontrolled Copy: Any copy printed or shared for training or reference without issuance tracking and QA stamp; these must be marked “Uncontrolled.”
5.2 Issuance of Controlled Copies
- QA shall print copies of the SOP upon approval using the final signed and dated Master Copy.
- Each copy shall be:
- Stamped as “CONTROLLED COPY” in red ink
- Sequentially numbered as CC-01, CC-02, etc.
- Signed and dated by the QA Documentation Officer
- Details of each issued copy shall be logged in the Controlled Copy Issuance Register (Annexure-3).
5.3 Distribution and Acknowledgment
- Controlled copies are distributed to departments against acknowledgment in the SOP Acknowledgment Form (Annexure-4).
- The receiving department must:
- Verify the copy and confirm receipt
- Ensure filing in designated SOP file holder
- Replace previous versions immediately
5.4 Retrieval of Obsolete SOPs
- Upon revision of an SOP:
- QA issues the new controlled version
- The old version is withdrawn and marked “OBSOLETE” in red
- Obsolete copies are recorded in the Obsolete SOP Control Log (Annexure-5) and stored in a dedicated QA archive file marked “RETIRED SOPs.”
5.5 Access and Storage
- Controlled copies must be stored in a central, easily accessible location within the department’s documentation area.
- Electronic SOPs accessed via DMS must follow the same control rules with system-based user access rights.
5.6 Audit and Reconciliation
- QA shall conduct quarterly SOP audits across departments using the SOP Reconciliation Checklist (Annexure-6) to ensure:
- Only current versions are in use
- No handwritten changes exist
- Copies are legible, intact, and filed properly
6. Abbreviations
- QA: Quality Assurance
- SOP: Standard Operating Procedure
- CC: Controlled Copy
- DMS: Document Management System
7. Documents
- Master SOP Register (Annexure-1)
- Controlled Copy Distribution Record (Annexure-2)
- Controlled Copy Issuance Register (Annexure-3)
- SOP Acknowledgment Form (Annexure-4)
- Obsolete SOP Control Log (Annexure-5)
- SOP Reconciliation Checklist (Annexure-6)
8. References
- ICH Q10 – Pharmaceutical Quality System
- WHO TRS 986 Annex 2 – Good Documentation Practices
- 21 CFR Part 211.100 – Written Procedures
- EU GMP Chapter 4 – Documentation
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Master SOP Register
| SOP No. | Title | Version | Effective Date | Status |
|---|---|---|---|---|
| SOP/API/025/2025 | Granulation Procedure | V2.0 | 01/03/2025 | Active |
Annexure-2: Controlled Copy Distribution Record
| SOP No. | CC No. | Issued To | Department | Date |
|---|---|---|---|---|
| SOP/API/025/2025 | CC-03 | Rajesh Kumar | Production | 02/03/2025 |
Annexure-3: Controlled Copy Issuance Register
| SOP No. | Copy No. | Issued To | Issued By | Date |
|---|---|---|---|---|
| SOP/API/010/2025 | CC-01 | QC Lab | QA Officer | 05/04/2025 |
Annexure-4: SOP Acknowledgment Form
| SOP No. | Version | Receiver Name | Signature | Date |
|---|---|---|---|---|
| SOP/API/010/2025 | 2.0 | Sunita Reddy | 05/04/2025 |
Annexure-5: Obsolete SOP Control Log
| SOP No. | Version | Obsoleted On | Withdrawn From | Archived By |
|---|---|---|---|---|
| SOP/API/010/2022 | V1.0 | 05/04/2025 | QA Office | QA Officer |
Annexure-6: SOP Reconciliation Checklist
| Department | SOP Title | Version | Compliant | Remarks |
|---|---|---|---|---|
| Production | Weighing of API | V2.0 | Yes | Filed correctly |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Version | New SOP Creation | QA Head |
| 14/04/2025 | 2.0 | Added reconciliation and acknowledgment process | Internal Audit Recommendation | QA Head |