Standard Operating Procedure for Issuance and Control of Logbooks in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/183/2025 |
| Supersedes | SOP/API/183/2022 |
| Page No. | Page 1 of 14 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To define the procedure for issuance, numbering, usage, control, review, and archival of logbooks used in API manufacturing to maintain Good Documentation Practices (GDP), ensure traceability, and support data integrity.
2. Scope
This SOP applies to all departments involved in the manufacturing, quality control, engineering, and warehouse operations that use logbooks for recording GMP-relevant data,
observations, equipment usage, maintenance, and other activities.
3. Responsibilities
- QA Department: Responsible for issuing logbooks with controlled numbering and maintaining the master logbook index. QA shall also perform periodic reviews.
- Department Heads: Ensure that logbooks are used as per SOP and stored securely when not in use.
- All Users: Record data in logbooks legibly, promptly, and accurately in compliance with GDP principles.
4. Accountability
The Head of Quality Assurance is accountable for the implementation and oversight of logbook control across all GMP areas.
5. Procedure
5.1 Logbook Types and Usage
- Logbooks include but are not limited to:
- Equipment usage logs
- Cleaning logs
- Calibration logs
- Temperature/humidity logs
- Filter integrity records
- Area entry/exit records
- Maintenance logs
5.2 Logbook Format
- Each logbook shall:
- Be hardbound (spiral binding not allowed)
- Have pre-numbered pages
- Include the following on the cover:
- Department
- Logbook Title
- Logbook Number
- Issued by
- Issue Date
5.3 Logbook Numbering System
- Logbook numbers shall follow the format: [Department Code]/LOG/[Serial Number]/[Year] (e.g., API/LOG/003/2025)
- Logbook serial numbers must be continuous and unique for each department.
5.4 Issuance of Logbooks
- Department shall raise a Logbook Request Form (Annexure-1) to QA for new logbooks.
- QA shall issue the logbook and record issuance details in the Logbook Issue Register (Annexure-2).
- Logbooks shall only be issued by authorized QA personnel.
5.5 Usage Guidelines
- Each entry shall be made in black or blue permanent ink only.
- Overwriting is not permitted. Corrections shall be made by striking a single line and initialing with date.
- Each entry must include:
- Date
- Time (if applicable)
- Observation or activity recorded
- Initials of person recording
- Blank spaces shall be struck through with diagonal lines and initialed.
5.6 Periodic Review and Closure
- QA shall review each logbook at defined intervals (monthly or quarterly) for:
- Legibility
- Completeness
- Corrections and deviations
- Once filled, the user department shall return the logbook to QA for review and closure.
- QA shall sign the Logbook Closure Form (Annexure-3) and update the status in the master register.
5.7 Archival and Retention
- Closed logbooks shall be retained in the QA Document Archive Room.
- Retention period: Minimum 5 years from date of closure or as per regulatory/customer requirement.
- Archival details shall be recorded in the Logbook Archival Register (Annexure-4).
5.8 Handling Lost or Damaged Logbooks
- Any lost or damaged logbook must be immediately reported to QA.
- QA shall initiate a Deviation Report and conduct an investigation to assess data impact.
- A replacement logbook shall be issued with reference to the deviation.
6. Abbreviations
- QA: Quality Assurance
- GDP: Good Documentation Practices
- SOP: Standard Operating Procedure
7. Documents
- Logbook Request Form (Annexure-1)
- Logbook Issue Register (Annexure-2)
- Logbook Closure Form (Annexure-3)
- Logbook Archival Register (Annexure-4)
8. References
- WHO GMP Guidelines – Documentation
- 21 CFR Part 211.180 – Records and Reports
- ICH Q7 – Section 6: Documentation and Records
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Logbook Request Form
| Department | Logbook Type | Requested By | Date |
|---|---|---|---|
| API Manufacturing | Equipment Usage Log | Rajesh Kumar | 10/04/2025 |
Annexure-2: Logbook Issue Register
| Logbook No. | Department | Issued By | Issue Date |
|---|---|---|---|
| API/LOG/005/2025 | API | Sunita Reddy | 11/04/2025 |
Annexure-3: Logbook Closure Form
| Logbook No. | Department | Closure Date | QA Reviewer |
|---|---|---|---|
| API/LOG/005/2025 | API | 12/04/2025 | QA Officer |
Annexure-4: Logbook Archival Register
| Logbook No. | Storage Location | Retention Until | Remarks |
|---|---|---|---|
| API/LOG/005/2025 | QA Archive Shelf A2 | 12/04/2030 | Archived |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Release | New SOP | QA Head |
| 14/04/2025 | 2.0 | Included deviation handling and archival tracking | Process Improvement | QA Head |