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API Manufacturing: SOP for Handling and Labeling of Retest Samples – V 2.0

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API Manufacturing: SOP for Handling and Labeling of Retest Samples – V 2.0

Standard Operating Procedure for Handling and Labeling of Retest Samples in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/158/2025
Supersedes SOP/API/158/2022
Page No. Page 1 of 11
Issue Date 14/04/2025
Effective Date 16/04/2025
Review Date 14/04/2026

1. Purpose

To define a standardized method for handling, labeling, storing, and tracking retest samples in the Quality Control (QC) laboratory. This SOP ensures that retest samples are processed in accordance with current Good Manufacturing Practices (cGMP), maintain traceability, and do not compromise data integrity.

2. Scope

This SOP is applicable to all retest samples received from

production, packaging, or warehouse departments for additional analytical testing in the QC lab of the API manufacturing unit.

3. Responsibilities

  • QC Analyst: Receive retest samples, ensure correct labeling, and record in the Retest Sample Logbook.
  • QC Coordinator: Assign sample numbers and manage retest sample storage.
  • QA Officer: Review retest requests, approve testing plans, and verify final results.

4. Accountability

The Head of Quality Control is accountable for ensuring that all retest samples are handled per SOP, and that results are recorded and reported accurately.

See also  API Manufacturing: SOP for FIFO and FEFO Implementation in Warehouse - V 2.0

5. Procedure

5.1 Definition of Retest Sample

  1. A retest sample is a portion of the original or retained sample submitted again for testing due to:
    • Out-of-Specification (OOS) investigation
    • Out-of-Trend (OOT) observations
    • Verification of results
    • Stability monitoring
  2. Retest must not be performed arbitrarily or without proper authorization.

5.2 Initiation of Retest Request

  1. Submit the “Retest Sample Request Form” (Annexure-1) to QC.
  2. The form must include:
    • Reason for retest
    • Batch number
    • Sample source (retain/sample)
    • Initial test results (if applicable)
  3. QC Head must review and QA must authorize the request prior to retesting.

5.3 Receiving Retest Samples

  1. Retest samples must be received in properly labeled and sealed containers.
  2. Upon receipt, assign a unique retest sample ID using the format: RT/YY/XXX.
  3. Enter details into the Retest Sample Receipt Log (Annexure-2).
  4. Label retest samples using the Retest Sample Label (Annexure-3).

5.4 Retest Sample Label Format

  • Label should include:
    • Retest Sample ID
    • Product name
    • Batch number
    • Date of receipt
    • Testing parameters
    • Authorized by
  • Affix the label securely to each container using waterproof adhesive.

5.5 Storage of Retest Samples

  1. Store retest samples under appropriate storage conditions as per product specification:
    • Ambient or Controlled Room Temperature
    • Refrigerated if required
  2. Clearly segregate from routine and stability samples.
  3. Retest samples must not be stored beyond their validity or retest period.
See also  API Manufacturing: SOP for Inert Gas Purging (Nitrogen Blanketing) - V 2.0

5.6 Analytical Testing and Documentation

  1. Testing shall be performed only as per approved analytical method or test protocol.
  2. Record test results in the analytical worksheet and attach retest request form.
  3. Compare with initial test results and document all deviations.
  4. Record the results in the Retest Sample Result Log (Annexure-4).

5.7 Reporting and Review

  1. Submit completed test results to QA for review.
  2. Include:
    • Raw data
    • Retest reason
    • Initial test results
    • Final conclusion
  3. QA shall determine:
    • If the result is valid
    • If the batch can be released
    • If additional investigation is required

5.8 Handling of Invalid Retest Results

  1. If results are inconsistent or outside specifications:
    • Initiate deviation or OOS investigation
    • Do not report results unless scientifically justified
    • Document all findings

5.9 Retention and Archival

  1. All records must be retained for a minimum of 5 years or as per regulatory requirement.
  2. Ensure physical samples are discarded after test or after expiry of retention period using Sample Disposal SOP.

6. Abbreviations

  • QC: Quality Control
  • QA: Quality Assurance
  • OOS: Out of Specification
  • OOT: Out of Trend
  • RT: Retest

See also  API Manufacturing: SOP for Handling Discrepant IPC Observations - V 2.0

7. Documents

  1. Retest Sample Request Form (Annexure-1)
  2. Retest Sample Receipt Log (Annexure-2)
  3. Retest Sample Label (Annexure-3)
  4. Retest Sample Result Log (Annexure-4)
  5. Deviation Form (if applicable)

8. References

  • ICH Q2(R1) – Validation of Analytical Procedures
  • 21 CFR Part 211 – Subpart I: Laboratory Controls
  • WHO TRS No. 996 – Specifications for Pharmaceutical Preparations

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Retest Sample Request Form

Product Batch No. Retest Reason Requested By QA Approval
API-X BCH2025X001 OOS Investigation Rajesh Kumar Sunita Reddy

Annexure-2: Retest Sample Receipt Log

Sample ID Product Batch No. Date Received Storage Condition
RT/25/005 API-X BCH2025X001 14/04/2025 Ambient

Annexure-3: Retest Sample Label Format

Sample ID Product Batch No. Date Retest Parameter
RT/25/005 API-X BCH2025X001 14/04/2025 Assay

Annexure-4: Retest Sample Result Log

Sample ID Test Parameter Result Date of Testing Analyst
RT/25/005 Assay 99.4% 15/04/2025 Priya Nair

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial SOP creation New system implementation QA Head
14/04/2025 2.0 Updated format and label control Audit recommendation QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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