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API Manufacturing: SOP for Documentation Format for IPC Logbooks – V 2.0

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API Manufacturing: SOP for Documentation Format for IPC Logbooks – V 2.0

Standard Operating Procedure for Documentation Format for IPC Logbooks in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/101/2025
Supersedes SOP/API/101/2022
Page No. Page 1 of 10
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To define a standard and GMP-compliant format for documenting In-Process Control (IPC) observations, results, and decisions in designated IPC logbooks during API manufacturing processes.

2. Scope

This SOP applies to all production personnel, QC analysts, and QA reviewers responsible for recording, reviewing, and maintaining IPC-related data in logbooks across all stages of API manufacturing.

3. Responsibilities

  • Production Chemist: Record real-time IPC
data in the approved logbook format during batch execution.
  • QC Analyst: Review recorded IPC results, ensure legibility and data accuracy.
  • QA Officer: Approve the logbook format and periodically verify compliance during internal audits or batch review.
  • 4. Accountability

    The Production Head is accountable for adherence to documentation practices. The QA Head is accountable for format approval and overall data integrity.

    5. Procedure

    5.1 Logbook Identification and Control

    1. Each IPC logbook shall be uniquely identified with:
      • Logbook Title (e.g., “IPC Logbook – Drying Stage”)
      • Logbook ID Number
      • Department Name
      • Date of Issue
      • Issued By (QA)
    2. The cover page shall be stamped and signed by QA before use.

    5.2 Logbook Format Requirements

    1. Each logbook page must contain a structured table with the following fields:
      • Date
      • Batch Number
      • Stage of IPC (e.g., Drying, Milling)
      • Parameter Checked (e.g., pH, LOD, temperature)
      • Observed Result
      • Acceptance Criteria
      • Observation Time
      • Performed By (Name and Signature)
      • Reviewed By (Name and Signature)
      • Remarks (if any)

    5.3 Documentation Instructions

    1. Write entries using permanent blue ink only.
    2. Ensure entries are clear, legible, and free of overwriting.
    3. In case of correction:
      • Strike through the incorrect entry with a single line.
      • Write the correct value above or beside it.
      • Sign, date, and provide reason for correction.
    4. Do not leave blank rows. If a row is not applicable, write “NA” and strike it across.
    5. Each page shall be signed by the personnel making entries and reviewed by the supervisor or QC officer.

    5.4 Logbook Storage and Handling

    1. Store logbooks in a dedicated cabinet accessible only to authorized personnel.
    2. Do not remove logbooks from the department without QA authorization.
    3. Protect logbooks from dust, spillage, and physical damage.

    5.5 Closing and Archiving

    1. Once filled, the logbook shall be closed with a summary page indicating:
      • Total pages used
      • Period of use (From – To)
      • Summary of any deviations
    2. Submit completed logbook to QA for archival.
    3. QA shall archive the logbook in the document control room as per SOP for a minimum of 5 years.

    6. Abbreviations

    • IPC: In-Process Control
    • QA: Quality Assurance
    • QC: Quality Control
    • SOP: Standard Operating Procedure
    • LOD: Loss on Drying

    7. Documents

    1. IPC Logbook Template (Annexure-1)
    2. Logbook Issue Record (Annexure-2)
    3. Deviation Form (if applicable)

    8. References

    • ICH Q7 – GMP for Active Pharmaceutical Ingredients
    • 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
    • WHO TRS 986 – GMP Guidelines

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: IPC Logbook Template

    Date Batch No. Stage Parameter Observed Result Criteria Time Performed By Reviewed By Remarks
    13/04/2025 API-20250413 Drying LOD 1.3% NMT 1.5% 10:30 Ravi Kumar Sunita Reddy Complies

    Annexure-2: Logbook Issue Record

    Logbook ID Department Issued By Date of Issue Date of Closure Returned To QA
    IPC/DRY/001 Drying QA Officer 01/04/2025 10/04/2025 13/04/2025

    Revision History:

    Revision Date Revision No. Details Reason Approved By
    01/01/2022 1.0 Initial Issue New SOP QA Head
    13/04/2025 2.0 Format updated with new annexures and storage procedure Audit Compliance QA Head
    See also  API Manufacturing: SOP for Issuance of Raw Materials to Production - V 2.0
    API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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    Standard Operating Procedures V 1.0

    • Aerosols
    • Analytical Method Development
    • Bioequivalence Bioavailability Study
    • Capsule Formulation
    • Clinical Studies
    • Creams
    • Data Integrity
    • Dental Dosage Forms
    • Drug Discovery
    • Environment, Health and Safety
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    • Injectables
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    • Purchase Departments
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    • Raw Material Stores
    • Regulatory Affairs
    • Tablet Manufacturing
    • Rectal Dosage Forms
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    • Validations and Qualifications

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    NEW! Revised SOPs – V 2.0

    • Aerosols V 2.0
    • Analytical Method Development V 2.0
    • API Manufacturing V 2.0
    • BA-BE Studies V 2.0
    • Biosimilars V 2.0
    • Capsules V 2.0
    • Creams V 2.0
    • Elixers V 2.0
    • Ointments V 2.0
    • Raw Material Warehouse V 2.0
    • Tablet Manufacturing V2.0

    New Publication: A must for All.

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