Standard Operating Procedure for Document Control and Distribution in API Manufacturing
| Department | API Manufacturing |
|---|---|
| SOP No. | SOP/API/166/2025 |
| Supersedes | SOP/API/166/2022 |
| Page No. | Page 1 of 13 |
| Issue Date | 14/04/2025 |
| Effective Date | 16/04/2025 |
| Review Date | 14/04/2026 |
1. Purpose
To establish a systematic procedure for controlling, issuing, distributing, revising, retrieving, and archiving all GMP-related documents in API manufacturing to ensure document integrity, traceability, and compliance.
2. Scope
This SOP applies to all GMP-related documents including SOPs, Batch Manufacturing Records (BMRs), protocols, logbooks, formats, specifications, and reports that are generated, reviewed, approved, issued, revised, distributed, or archived within the API manufacturing facility.
3. Responsibilities
- Document Owner: Prepare draft documents and initiate revision as per process requirement.
- QA Document Control Coordinator: Maintain document lifecycle, assign numbers, track distribution, archive superseded documents.
- Department Heads: Review and approve relevant documents for correctness and applicability.
- QA Head: Final approval authority for issuing and controlling GMP documents.
4. Accountability
The Head of Quality Assurance is accountable for compliance with this SOP and for ensuring controlled document management throughout the organization.
5. Procedure
5.1 Document Classification
- Documents covered under this SOP include:
- Standard Operating Procedures (SOPs)
- Batch Records (BMR, BPR)
- Specifications and Analytical Methods
- Protocols and Reports
- Forms and Logbooks
- Manuals (e.g., Equipment Manuals, User Guides)
5.2 Document Numbering System
- Each controlled document shall bear a unique identifier in the format: Document Type/Department/Serial No./Year
- Examples:
- SOP/API/166/2025
- BMR/API/017/2025
- The number is assigned by QA Document Control upon request for document creation.
5.3 Document Preparation
- The initiator drafts the document in the prescribed format including:
- Title
- Purpose, Scope, Responsibility, Procedure
- Version and Revision History
- All sections should be clear, concise, and written in instructional language.
- Submit draft for review by the department head and then QA.
5.4 Document Review and Approval
- Reviewed by:
- Initiating Department Head
- QA Head
- Additional functional reviewers (if applicable)
- Once approved, QA assigns the effective date and final version number.
- Record approval details in the Document Control Register (Annexure-1).
5.5 Document Issuance and Distribution
- QA shall issue controlled hard copies with “Controlled Copy” stamp and serial number on each page.
- Document Distribution Sheet (Annexure-2) shall be maintained and signed by recipients.
- Original master copy shall be retained in QA Document Control Room.
5.6 Document Revision and Obsolete Document Handling
- Any changes shall follow the change control process and must be documented in the revision history.
- Superseded documents shall be:
- Stamped “Obsolete”
- Withdrawn from user areas
- Archived with traceability (Annexure-3)
- Distribute revised copies only after old copies are retrieved.
5.7 Uncontrolled Copies
- Uncontrolled copies are issued only for reference or external purposes.
- Each page shall be marked as “Uncontrolled Copy.”
- Requests must be approved by QA Head.
5.8 Electronic Document Control
- If a validated Document Management System (DMS) is used:
- Only authorized users may access/edit
- Audit trails must be enabled
- Electronic signatures should comply with 21 CFR Part 11
- Backup and retention policies shall be followed as per IT SOPs.
5.9 Logbook Control
- All GMP logbooks shall be:
- Numbered and recorded in Logbook Register (Annexure-4)
- Issued by QA with start and end page
- Stamped and sealed with QA initials
5.10 Archival and Retention
- Documents shall be archived as follows:
- Batch Records – 5 years or product shelf life + 1 year
- SOPs and QA Records – Minimum 5 years after supersession
- Archived in secure fire-proof cabinets under restricted access.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- BMR: Batch Manufacturing Record
- DMS: Document Management System
- GMP: Good Manufacturing Practice
7. Documents
- Document Control Register (Annexure-1)
- Document Distribution Sheet (Annexure-2)
- Obsolete Document Log (Annexure-3)
- Logbook Issue Register (Annexure-4)
8. References
- ICH Q10 – Pharmaceutical Quality System
- 21 CFR Part 211.180 – Documentation
- EU GMP – Chapter 4 Documentation
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: Document Control Register
| Doc No. | Title | Version | Effective Date | Status |
|---|---|---|---|---|
| SOP/API/166/2025 | Document Control and Distribution | 2.0 | 16/04/2025 | Active |
Annexure-2: Document Distribution Sheet
| Doc No. | Recipient Dept | Copy No. | Date Issued | Received By |
|---|---|---|---|---|
| SOP/API/166/2025 | Production | 001 | 15/04/2025 | Sunita Reddy |
Annexure-3: Obsolete Document Log
| Doc No. | Title | Superseded On | Archived Location |
|---|---|---|---|
| SOP/API/166/2022 | Document Control | 14/04/2025 | QA Archive Room Shelf B |
Annexure-4: Logbook Issue Register
| Logbook ID | Department | Issued By | Date | Pages |
|---|---|---|---|---|
| LOG-API-2025-014 | QC | QA Officer | 10/04/2025 | 1-100 |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/01/2022 | 1.0 | Initial Version | Document system implementation | QA Head |
| 14/04/2025 | 2.0 | Expanded coverage of electronic documentation | Audit compliance | QA Head |