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API Manufacturing: SOP for Cleaning Procedure for Storage Containers – V 2.0

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API Manufacturing: SOP for Cleaning Procedure for Storage Containers – V 2.0

Standard Operating Procedure for Cleaning Procedure for Storage Containers in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/013/2025
Supersedes SOP/API/013/2022
Page No. Page 1 of 10
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To lay down the procedure for effective cleaning, drying, labeling, and maintenance of containers used for storage and transfer of raw materials in API manufacturing, to prevent cross-contamination and ensure material integrity.

2. Scope

This SOP is applicable to all stainless steel and HDPE containers used for raw material storage and internal transfers within the warehouse and production

areas of the API facility.

3. Responsibilities

  • Warehouse Personnel: Perform cleaning, drying, and visual inspection of containers.
  • QA Officer: Verify cleanliness before reuse and maintain cleaning records.
  • Maintenance Team: Support in deep cleaning or repair of damaged containers.
See also  API Manufacturing: SOP for Handling Electrostatic Charge during Milling - V 2.0

4. Accountability

The Warehouse Manager is accountable for ensuring containers are cleaned as per schedule, logs are updated, and containers are not reused unless verified clean.

5. Procedure

5.1 Identification and Cleaning Frequency

  1. Each container must carry a unique ID and cleaning status tag.
  2. Clean containers:
    • Before first use
    • After every use
    • Before reuse if stored empty for more than 72 hours

5.2 Pre-Cleaning Inspection

  1. Ensure the container is empty, with no residual material or label remnants.
  2. Check for physical damage, rusting, pitting, or chemical stains.
  3. If damage is observed, report to the maintenance team for repair.

5.3 Cleaning Procedure

  1. Transfer the container to the designated cleaning area.
  2. Perform cleaning as per material class:
    • Stainless Steel:
      1. Rinse with potable water to remove residues
      2. Scrub with 2% non-perfumed detergent solution
      3. Rinse twice with purified water
      4. Drain and air dry in controlled environment
    • HDPE Containers:
      1. Wipe outer surface with lint-free cloth
      2. Clean inner surface with mild detergent and rinse
      3. Dry under LAF or clean room air
  3. For containers used with hazardous materials, follow cleaning with appropriate neutralizing agents and PPE.
See also  API Manufacturing: SOP for Crystallization Process Control - V 2.0

5.4 Labeling and Storage

  1. After drying, attach “CLEANED” label with:
    • Container ID
    • Date of cleaning
    • Cleaned by
    • Verified by (QA)
  2. Store cleaned containers in closed racks or shelves in the “Clean Container Area.”

5.5 Documentation and Records

  1. Update the “Container Cleaning Log” (Annexure-1) after every cleaning cycle.
  2. QA to review and sign off daily cleaning logs.
  3. Any deviation must be documented and investigated.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • HDPE: High-Density Polyethylene
  • LAF: Laminar Air Flow

7. Documents

  1. Container Cleaning Log (Annexure-1)
  2. Cleaning Checklist (Annexure-2)
  3. Deviation Form (Annexure-3)

8. References

  • ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
  • WHO TRS 986 Annex 2 – Warehouse and Equipment Sanitation
  • 21 CFR Part 211.67 – Equipment Cleaning and Maintenance
See also  API Manufacturing: SOP for Testing of Reaction Completion by TLC - V 2.0

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Container Cleaning Log

Date Container ID Type Cleaned By Verified By Status
13/04/2025 SS-101 Stainless Steel Cleaned

Annexure-2: Cleaning Checklist

Step Action Performed By Remarks
1 Rinse with potable water
2 Scrub with detergent
3 Final rinse with purified water
4 Dry under LAF

Annexure-3: Deviation Form

Date Container ID Nature of Deviation Immediate Action Taken QA Review
13/04/2025 HDPE-203 Residual stains observed Re-cleaned Accepted

Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By
01/01/2022 1.0 Initial Release Process Establishment QA Head
13/04/2025 2.0 Added Deviation and Checklist Audit Recommendation QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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