SOP Guide for Pharma

API Manufacturing: SOP for Centrifugation Process for Wet Cake Separation – V 2.0

API Manufacturing: SOP for Centrifugation Process for Wet Cake Separation – V 2.0

Standard Operating Procedure for Centrifugation Process for Wet Cake Separation in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/027/2025
Supersedes SOP/API/027/2022
Page No. Page 1 of 10
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To describe the procedure for separating wet cake (solid product) from slurry through centrifugation during API manufacturing, ensuring process consistency, operator safety, and product quality.

2. Scope

This SOP applies to all centrifuge operations used in API manufacturing for solid-liquid separation, including horizontal peeler, top discharge, and bottom discharge centrifuges.

3. Responsibilities

  • Production
Operator: Operate the centrifuge and perform separation as per BMR.
  • Production Supervisor: Supervise the process and ensure parameters are within limits.
  • Engineering Department: Maintain centrifuge equipment and perform preventive maintenance.
  • QA Department: Review process records and authorize operation startup and completion.
  • 4. Accountability

    The Production Manager is accountable for adherence to this SOP and ensuring centrifugation activities comply with GMP and safety protocols.

    5. Procedure

    5.1 Pre-Operation Check

    1. Ensure centrifuge is clean and free from previous product residue.
    2. Verify:
      • Filter cloth/paper is intact and secured
      • Drain valves and sight glass are functional
      • Speed control system and emergency brakes are operable
    3. Record pre-operation status in “Centrifuge Pre-Check Log” (Annexure-1).

    5.2 Charging and Separation

    1. Transfer slurry from reactor or receiver into the centrifuge via pump or gravity feed.
    2. Set appropriate speed (RPM) as defined in the BMR (typically 500–1500 RPM).
    3. Start rotation and observe filtrate clarity from outlet line.
    4. Continue until no free liquid is observed.
    5. Decant liquid in receiver tank and retain cake inside the centrifuge.

    5.3 Washing and Spin Drying

    1. Add wash solvent over cake surface and agitate gently (if peeler centrifuge is used).
    2. Repeat wash cycles as specified in the BMR (e.g., 2x with chilled IPA).
    3. Spin dry the cake at higher RPM (e.g., 1500–2000) for 10–30 minutes.
    4. Monitor final filtrate clarity and dryness by checking residual solvent content.

    5.4 Discharge of Wet Cake

    1. Stop centrifuge and confirm rotor is fully stopped.
    2. Open top/bottom cover and discharge the cake into labeled clean container.
    3. Record weight and send for drying step.

    5.5 Post-Operation Cleaning

    1. Flush equipment with water or solvent.
    2. Remove filter media for washing or replacement.
    3. Wipe outer and inner surfaces with lint-free cloth.
    4. Record cleaning status in “Centrifuge Cleaning Log.”

    6. Abbreviations

    • SOP: Standard Operating Procedure
    • BMR: Batch Manufacturing Record
    • RPM: Revolutions Per Minute
    • QA: Quality Assurance
    • GMP: Good Manufacturing Practice

    7. Documents

    1. Centrifuge Pre-Check Log (Annexure-1)
    2. Centrifuge Operation Logbook (Annexure-2)
    3. Wet Cake Transfer Record (Annexure-3)

    8. References

    • ICH Q7 – Good Manufacturing Practice for Active Pharmaceutical Ingredients
    • 21 CFR Part 211.67 – Equipment Cleaning and Maintenance
    • GMP Guidelines for API Plants – WHO Technical Report Series

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Centrifuge Pre-Check Log

    Date Equipment ID Filter Status Drain System Checked By
    13/04/2025 CF-101 OK Operational

    Annexure-2: Centrifuge Operation Logbook

    Batch No. Start Time RPM Wash Cycles Drying Time Operator
    API-202504 09:30 1200 2x IPA 20 min

    Annexure-3: Wet Cake Transfer Record

    Date Batch No. Container ID Weight (kg) Transferred To Checked By
    13/04/2025 API-202504 CT-27 22.3 Tray Dryer

    Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By
    01/01/2022 1.0 Initial SOP Issue New SOP QA Head
    13/04/2025 2.0 Added Spin Drying Parameters Process Optimization QA Head
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