Standard Operating Procedure for Transfer of Sterility Testing Method to Quality Control Department
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/230/2025 |
| Supersedes | SOP/AMD/230/2022 |
| Page No. | Page 1 of 14 |
| Issue Date | 21/05/2025 |
| Effective Date | 23/05/2025 |
| Review Date | 21/05/2026 |
1. Purpose
To define a standardized procedure for the successful transfer of sterility testing methodology from the Analytical Method Development (AMD) department to the Quality
2. Scope
This SOP is applicable to all validated sterility testing methods developed for sterile finished products or components in the AMD department intended to be executed routinely by the QC Microbiology laboratory.
3. Responsibilities
- AMD Microbiologist: Prepares the transfer protocol and shares validated method details with QC.
- QC Analyst: Executes transferred method under supervision during demonstration runs.
- AMD Supervisor: Reviews readiness and issues Transfer Completion Report.
- QA Executive: Ensures traceability and regulatory compliance of transfer documentation.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring complete and successful transfer of sterility methods to QC, supported by comprehensive documentation, training, and verification.
5. Procedure
5.1 Preparation of Method Transfer Protocol
- Include the following in the protocol:
- Method principle and objective
- Sample and media requirements
- Test organisms and challenge conditions
- Acceptance criteria
- Obtain approval from AMD, QC, and QA before initiation.
5.2 Method Demonstration
- AMD personnel demonstrate:
- Membrane filtration or direct inoculation technique
- Use of isolator or sterility testing isolator/glove box
- Positive control handling
- QC personnel perform at least three supervised runs using:
- Positive controls (e.g., B. subtilis, C. albicans)
- Negative controls (media blanks)
5.3 Comparative Evaluation
- Compare QC results with AMD historical performance using:
- Contamination rate
- Incubation uniformity
- Recovery confirmation
- Record findings in Annexure-2.
5.4 Documentation and Completion
- Prepare Method Transfer Report including:
- Training attendance records
- Protocol compliance summary
- Any deviations or observations
- Obtain final QA approval and file all records as per GMP retention policy.
6. Abbreviations
- AMD: Analytical Method Development
- QC: Quality Control
- QA: Quality Assurance
- CFU: Colony Forming Units
- SOP: Standard Operating Procedure
7. Documents
- Sterility Method Transfer Protocol – Annexure-1
- Comparative Test Data Sheet – Annexure-2
- Method Transfer Completion Report – Annexure-3
8. References
- USP <71> Sterility Tests
- Ph. Eur. 2.6.1 Sterility
- ICH Q4B Annex 8 – Sterility Test
- WHO Technical Report Series 961
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Dr. Meenal Raut | Yash Mehra | Sunita Reddy |
| Designation | Microbiologist | QA Reviewer | Head – AMD |
| Department | Analytical Method Development | QA | Analytical Method Development |
11. Annexures
Annexure-1: Sterility Method Transfer Protocol
| Method Type | Organism Panel | Incubation Temp | Incubation Time |
|---|---|---|---|
| Membrane Filtration | B. subtilis, C. albicans | 20–25°C / 30–35°C | 14 Days |
Annexure-2: Comparative Test Data
| Test Run | Contamination Rate (QC) | Contamination Rate (AMD) | Status |
|---|---|---|---|
| Run 1 | 0% | 0% | Acceptable |
Annexure-3: Method Transfer Completion Report
The sterility testing method was successfully transferred to QC. All demonstration runs were completed without deviations. Recovery rates and contamination profiles matched AMD records. QC team trained and certified. Method is ready for routine implementation.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 21/05/2025 | 2.0 | Included criteria for method comparison and QA completion | Annual Review and Tech Transfer Audit | Sunita Reddy |
| 12/05/2022 | 1.0 | Initial SOP Release | New SOP | QA Head |