Standard Operating Procedure for Sterility Testing Method of Ophthalmic Products in Analytical Method Development
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/248/2025 |
| Supersedes | SOP/AMD/248/2022 |
| Page No. | Page 1 of 13 |
| Issue Date | 21/05/2025 |
| Effective Date | 23/05/2025 |
| Review Date | 21/05/2026 |
1. Purpose
To describe the procedure for performing sterility testing of ophthalmic products using the membrane filtration and direct inoculation methods, ensuring products are free from viable
2. Scope
This SOP applies to Analytical Method Development (AMD) and Quality Control (QC) departments involved in testing ophthalmic formulations including eye drops, ointments, and gel-based sterile products.
3. Responsibilities
- Microbiology Analyst: Performs sterility test procedures, records observations, and maintains aseptic conditions.
- QC Analyst: Assists in sample preparation and documentation.
- QA Executive: Reviews and approves sterility test results, deviations, and trend reports.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring that sterility testing is performed in compliance with USP <71>, EP 2.6.1, and WHO TRS guidelines.
5. Procedure
5.1 Selection of Method
- Use membrane filtration method for aqueous ophthalmic solutions.
- Use direct inoculation method for viscous/semi-solid ophthalmic products (e.g., gels or ointments).
5.2 Environmental and Equipment Conditions
- Perform testing under aseptic conditions in a certified Grade A laminar airflow hood located in Grade B cleanroom.
- Use sterilized equipment including filtration units, forceps, scissors, and media bottles.
5.3 Media Preparation
- Use Fluid Thioglycollate Medium (FTM) for anaerobic and aerobic bacteria.
- Use Soybean Casein Digest Medium (SCDM or TSB) for fungi and aerobic bacteria.
- Perform growth promotion testing (GPT) using standardized organisms before use.
5.4 Membrane Filtration Method
- Filter prescribed quantity (usually 10 mL) of ophthalmic product through 0.45 µm membrane filter using sterile filtration assembly.
- Rinse filter with sterile fluid (e.g., Fluid A or Fluid D) to remove preservatives or antimicrobial agents.
- Transfer one membrane into FTM and another into SCDM using sterile forceps.
- Incubate FTM at 30–35°C and SCDM at 20–25°C for 14 days.
5.5 Direct Inoculation Method
- Inoculate required volume (typically 0.2–1 mL or 200 mg) of ophthalmic ointment or gel into each medium.
- Swirl gently to disperse; incubate as described in 5.4.
5.6 Observation and Interpretation
- Check test media daily for turbidity or visible microbial growth.
- If no growth observed after 14 days, report as “Sterile.”
- If growth is observed, perform microbial identification and root cause analysis.
5.7 Validation and Controls
- Validate neutralization of antimicrobial agents before routine testing.
- Include positive controls (challenge microorganisms) and negative controls (uninoculated media).
6. Abbreviations
- FTM: Fluid Thioglycollate Medium
- SCDM: Soybean Casein Digest Medium
- GPT: Growth Promotion Test
- USP: United States Pharmacopeia
- EP: European Pharmacopeia
7. Documents
- Sterility Test Log – Annexure-1
- Environmental Monitoring Report – Annexure-2
- Growth Promotion Certificate – Annexure-3
8. References
- USP <71>: Sterility Tests
- EP 2.6.1: Sterility
- WHO TRS 961 Annex 6: Good Manufacturing Practices for Sterile Products
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Dr. Ruchi Sharma | Amol Khedekar | Sunita Reddy |
| Designation | Microbiologist | QA Reviewer | Head – AMD |
| Department | Analytical Method Development | QA | Analytical Method Development |
11. Annexures
Annexure-1: Sterility Test Log
| Sample ID | Method | Media Used | Volume Tested | Incubation Period | Result |
|---|---|---|---|---|---|
| OPH-2025-001 | Membrane Filtration | FTM, SCDM | 10 mL | 14 Days | Sterile |
Annexure-2: Environmental Monitoring Report
| Date | Area | Airborne Particulates | Surface CFU | Personnel Monitoring | Status |
|---|---|---|---|---|---|
| 20/05/2025 | Grade A LAF | Nil | 1 CFU | Nil | Pass |
Annexure-3: Growth Promotion Certificate
Media lots used for this test were challenged with ATCC strains of Staphylococcus aureus, Bacillus subtilis, Aspergillus brasiliensis, Clostridium sporogenes, and Candida albicans. All media supported visible growth within 5 days.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 21/05/2025 | 2.0 | Added environmental monitoring and validation criteria for neutralization | Annual Review and GMP Compliance | Sunita Reddy |
| 01/03/2022 | 1.0 | Initial SOP Release | New SOP | QA Head |