SOP Guide for Pharma

Analytical Method Development: SOP for Revalidation of Analytical Methods – V 2.0

Analytical Method Development: SOP for Revalidation of Analytical Methods – V 2.0

Standard Operating Procedure for Revalidation of Analytical Methods in AMD


Department Analytical Method Development
SOP No. SOP/AMD/207/2025
Supersedes SOP/AMD/207/2022
Page No. Page 1 of 15
Issue Date 21/05/2025
Effective Date 23/05/2025
Review Date 21/05/2026

1. Purpose

This SOP describes the procedure for revalidation of analytical methods to ensure their continued suitability for intended use following changes to method parameters, equipment, or manufacturing processes. It ensures that all revalidation

activities align with ICH Q2(R1), WHO guidelines, and GMP expectations.

2. Scope

This SOP applies to all validated analytical methods developed by the Analytical Method Development (AMD) department that are subject to change in formulation, manufacturing site, equipment, or process, and require partial or full revalidation.

3. Responsibilities

  • Analyst: Performs the revalidation experiments and maintains raw data.
  • Group Leader: Evaluates need for revalidation and prepares the revalidation protocol.
  • QA Executive: Reviews and approves the revalidation protocol and final report.
  • Department Head: Ensures that revalidation is completed and implemented appropriately.

4. Accountability

The Head of Analytical Method Development is accountable for ensuring revalidation of analytical methods in accordance with regulatory requirements and internal quality systems.

5. Procedure

5.1 Triggers for Revalidation

  1. Change in API or formulation composition.
  2. Transfer of method to a new laboratory or manufacturing site.
  3. Change in critical equipment (e.g., new HPLC model, different column manufacturer).
  4. Change in sample matrix or concentration range.
  5. Failure to meet system suitability or method performance criteria.
  6. Periodic review as part of a regulatory requirement or product lifecycle management.

5.2 Types of Revalidation

  1. Full Revalidation: Required when the method is used for a new product, new equipment, or significantly altered matrix.
  2. Partial Revalidation: Performed when only specific parameters are affected, e.g., linearity range or detection limit.

5.3 Revalidation Protocol Preparation

  1. Prepare a detailed protocol including:
    • Objective
    • Scope and type of revalidation
    • Parameters to be tested: accuracy, precision, specificity, linearity, robustness, LOD, LOQ, etc.
    • Acceptance criteria
    • Test materials and batch details
    • Responsibility matrix and timeline
  2. Get protocol reviewed by QA and approved before execution.

5.4 Execution of Revalidation

  1. Conduct experiments as per protocol.
  2. Ensure compliance with ICH Q2(R1) during:
    • Accuracy (recovery studies)
    • Precision (repeatability and intermediate precision)
    • Linearity (minimum 5 points)
    • LOD and LOQ determination
    • Specificity and robustness evaluation
  3. Document all data in Annexure-1 and chromatograms in Annexure-2.

5.5 Compilation of Report

  1. Summarize findings in Annexure-3: Revalidation Summary Report.
  2. Compare results with original validation to assess equivalency or improvement.
  3. QA to review and approve report before release of revalidated method.

5.6 Change Control and Communication

  1. Initiate a change control document post-approval of revalidation.
  2. Update internal method database and notify relevant departments.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • LOD: Limit of Detection
  • LOQ: Limit of Quantification
  • AMD: Analytical Method Development
  • ICH: International Council for Harmonisation

7. Documents

  1. Revalidation Data Sheet – Annexure-1
  2. Chromatogram Archive – Annexure-2
  3. Revalidation Summary Report – Annexure-3

8. References

  • ICH Q2(R1): Validation of Analytical Procedures
  • GMP Guidelines – Schedule M
  • WHO TRS 996

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name Rahul Menon Geeta Thakur Sunita Reddy
Designation Sr. Analyst QA Reviewer Head – AMD
Department Analytical Method Development QA Analytical Method Development

11. Annexures

Annexure-1: Revalidation Data Sheet

Test Result Acceptance Criteria Status
Precision 0.85% RSD ≤ 2.0% Pass
Accuracy 98.8%–101.2% 95–105% Pass
Linearity r² = 0.998 ≥ 0.990 Pass

Annexure-2: Chromatogram Archive

All relevant chromatograms are filed in QA logbook ref: QA/AMD/CHROM/207/2025

Annexure-3: Revalidation Summary Report

Method Title Assay of Loratadine
Revalidation Type Partial
Reason Instrument change from Waters 2489 to Agilent 1260
Conclusion Method meets validation criteria and is suitable for continued use

Revision History:

Revision Date Revision No. Details Reason Approved By
21/05/2025 2.0 Expanded to include change control linkage Annual Review Sunita Reddy
05/02/2022 1.0 Initial Release New SOP QA Head
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