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Analytical Method Development: SOP for Method Suitability for Non-Sterile Products – V 2.0

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Analytical Method Development: SOP for Method Suitability for Non-Sterile Products – V 2.0

Standard Operating Procedure for Method Suitability Testing of Non-Sterile Products in AMD


Department Analytical Method Development
SOP No. SOP/AMD/227/2025
Supersedes SOP/AMD/227/2022
Page No. Page 1 of 13
Issue Date 21/05/2025
Effective Date 23/05/2025
Review Date 21/05/2026

1. Purpose

This SOP describes the procedure for conducting method suitability tests to verify that non-sterile pharmaceutical products do not inhibit microbial recovery, ensuring the validity of microbial enumeration and

specified organism tests.

2. Scope

This SOP is applicable to method development and validation activities conducted in the Analytical Method Development (AMD) department for tablets, capsules, syrups, creams, ointments, and APIs that are tested for microbial load as per USP <61> and <62>.

3. Responsibilities

  • Microbiologist: Performs suitability testing by spiking known organisms into the product and documenting microbial recovery.
  • Formulation Scientist: Provides information on formulation matrix and possible inhibitory ingredients.
  • QA Executive: Verifies that suitability results meet pharmacopeial acceptance criteria and signs the validation report.
See also  Analytical Method Development: Review and Approval of Method Development Data - V 2.0

4. Accountability

The Head of Analytical Method Development is accountable for ensuring all non-sterile product testing methods pass suitability validation before being adopted for routine microbial analysis.

5. Procedure

5.1 Selection of Microorganisms

  1. Use the following compendial strains:
    • Staphylococcus aureus ATCC 6538
    • Escherichia coli ATCC 8739
    • Pseudomonas aeruginosa ATCC 9027
    • Salmonella typhimurium ATCC 14028
    • Clostridium sporogenes ATCC 11437 (if applicable)
    • Candida albicans ATCC 10231
    • Aspergillus brasiliensis ATCC 16404

5.2 Sample Preparation

  1. Dissolve or dilute product as per USP <61> instructions using sterile peptone water or appropriate diluent.
  2. Prepare triplicate test units for each organism.

5.3 Inoculation and Recovery

  1. Add ~100 CFU of each organism to the sample and mix thoroughly.
  2. In parallel, spike the same number of CFU into blank media (positive control).
  3. Use appropriate media:
    • Plate Count Agar for bacteria
    • Sabouraud Dextrose Agar for yeasts and molds
  4. Incubate:
    • Bacteria: 30–35°C for 3–5 days
    • Fungi: 20–25°C for 5–7 days

5.4 Acceptance Criteria

  1. Recovery from the product should be at least 70% of the positive control.
  2. If recovery is below 70%, neutralizers or sample preparation changes must be implemented.

5.5 Documentation

  1. Document raw counts, control counts, and % recovery in Annexure-1.
  2. Record media, incubation, and neutralizer details in Annexure-2.
  3. Prepare a method suitability report (Annexure-3) reviewed by QA.

6. Abbreviations

  • SOP: Standard Operating Procedure
  • CFU: Colony Forming Units
  • QA: Quality Assurance
  • USP: United States Pharmacopeia

7. Documents

  1. Method Suitability Raw Data Sheet – Annexure-1
  2. Media and Neutralizer Log – Annexure-2
  3. Method Suitability Summary Report – Annexure-3

8. References

  • USP <61> Microbiological Examination of Nonsterile Products
  • USP <62> Tests for Specified Microorganisms
  • Ph. Eur. 2.6.12, 2.6.13
  • ICH Q6A Specifications

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name Deepika Shastri Ravi Kulkarni Sunita Reddy
Designation Microbiologist QA Reviewer Head – AMD
Department Analytical Method Development QA Analytical Method Development

11. Annexures

Annexure-1: Method Suitability Raw Data Sheet

Organism CFU Recovered (Product) CFU Recovered (Control) Recovery (%) Status
C. albicans 76 92 82.6% Pass

Annexure-2: Media and Neutralizer Log

Media Batch No. Neutralizer Used QC Result
PCA PCA-2025-08 Polysorbate 80 + Lecithin Growth Promotion Pass

Annexure-3: Method Suitability Summary Report

The non-sterile oral suspension formulation exhibited no significant inhibition of microbial recovery. All organisms showed ≥70% recovery. Method deemed suitable for enumeration and specified organism testing.

Revision History:

Revision Date Revision No. Details Reason Approved By
21/05/2025 2.0 Included validation for neutralizer compatibility and specified organism testing Annual SOP Review Sunita Reddy
05/05/2022 1.0 Initial SOP Release New SOP QA Head
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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

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