Standard Operating Procedure for Method Suitability Testing of Non-Sterile Products in AMD
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/227/2025 |
| Supersedes | SOP/AMD/227/2022 |
| Page No. | Page 1 of 13 |
| Issue Date | 21/05/2025 |
| Effective Date | 23/05/2025 |
| Review Date | 21/05/2026 |
1. Purpose
This SOP describes the procedure for conducting method suitability tests to verify that non-sterile pharmaceutical products do not inhibit microbial recovery, ensuring the validity of microbial enumeration and
2. Scope
This SOP is applicable to method development and validation activities conducted in the Analytical Method Development (AMD) department for tablets, capsules, syrups, creams, ointments, and APIs that are tested for microbial load as per USP <61> and <62>.
3. Responsibilities
- Microbiologist: Performs suitability testing by spiking known organisms into the product and documenting microbial recovery.
- Formulation Scientist: Provides information on formulation matrix and possible inhibitory ingredients.
- QA Executive: Verifies that suitability results meet pharmacopeial acceptance criteria and signs the validation report.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring all non-sterile product testing methods pass suitability validation before being adopted for routine microbial analysis.
5. Procedure
5.1 Selection of Microorganisms
- Use the following compendial strains:
- Staphylococcus aureus ATCC 6538
- Escherichia coli ATCC 8739
- Pseudomonas aeruginosa ATCC 9027
- Salmonella typhimurium ATCC 14028
- Clostridium sporogenes ATCC 11437 (if applicable)
- Candida albicans ATCC 10231
- Aspergillus brasiliensis ATCC 16404
5.2 Sample Preparation
- Dissolve or dilute product as per USP <61> instructions using sterile peptone water or appropriate diluent.
- Prepare triplicate test units for each organism.
5.3 Inoculation and Recovery
- Add ~100 CFU of each organism to the sample and mix thoroughly.
- In parallel, spike the same number of CFU into blank media (positive control).
- Use appropriate media:
- Plate Count Agar for bacteria
- Sabouraud Dextrose Agar for yeasts and molds
- Incubate:
- Bacteria: 30–35°C for 3–5 days
- Fungi: 20–25°C for 5–7 days
5.4 Acceptance Criteria
- Recovery from the product should be at least 70% of the positive control.
- If recovery is below 70%, neutralizers or sample preparation changes must be implemented.
5.5 Documentation
- Document raw counts, control counts, and % recovery in Annexure-1.
- Record media, incubation, and neutralizer details in Annexure-2.
- Prepare a method suitability report (Annexure-3) reviewed by QA.
6. Abbreviations
- SOP: Standard Operating Procedure
- CFU: Colony Forming Units
- QA: Quality Assurance
- USP: United States Pharmacopeia
7. Documents
- Method Suitability Raw Data Sheet – Annexure-1
- Media and Neutralizer Log – Annexure-2
- Method Suitability Summary Report – Annexure-3
8. References
- USP <61> Microbiological Examination of Nonsterile Products
- USP <62> Tests for Specified Microorganisms
- Ph. Eur. 2.6.12, 2.6.13
- ICH Q6A Specifications
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Deepika Shastri | Ravi Kulkarni | Sunita Reddy |
| Designation | Microbiologist | QA Reviewer | Head – AMD |
| Department | Analytical Method Development | QA | Analytical Method Development |
11. Annexures
Annexure-1: Method Suitability Raw Data Sheet
| Organism | CFU Recovered (Product) | CFU Recovered (Control) | Recovery (%) | Status |
|---|---|---|---|---|
| C. albicans | 76 | 92 | 82.6% | Pass |
Annexure-2: Media and Neutralizer Log
| Media | Batch No. | Neutralizer Used | QC Result |
|---|---|---|---|
| PCA | PCA-2025-08 | Polysorbate 80 + Lecithin | Growth Promotion Pass |
Annexure-3: Method Suitability Summary Report
The non-sterile oral suspension formulation exhibited no significant inhibition of microbial recovery. All organisms showed ≥70% recovery. Method deemed suitable for enumeration and specified organism testing.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 21/05/2025 | 2.0 | Included validation for neutralizer compatibility and specified organism testing | Annual SOP Review | Sunita Reddy |
| 05/05/2022 | 1.0 | Initial SOP Release | New SOP | QA Head |