Standard Operating Procedure for Handling and Disposal of Expired Reference Standards in AMD
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/321/2025 |
| Supersedes | SOP/AMD/321/2022 |
| Page No. | Page 1 of 12 |
| Issue Date | 01/06/2025 |
| Effective Date | 03/06/2025 |
| Review Date | 01/06/2026 |
1. Purpose
This SOP is intended to define the systematic procedure for the handling, recording, and disposal of expired primary reference standards and working standards used in the Analytical Method Development (AMD)
laboratory. The aim is to ensure regulatory compliance, avoid inadvertent use, and minimize laboratory contamination risk.
2. Scope
This procedure is applicable to all expired or soon-to-expire reference standards, working standards, certified reference materials, and impurity standards stored and used in the AMD laboratory.
3. Responsibilities
- AMD Analyst: Notifies the expiry of reference standards and segregates them from usable stock.
- Standard Coordinator: Maintains the Reference Standard Register and initiates disposal documentation.
- QA Representative: Verifies disposal activities, reviews logbooks, and ensures compliance with GMP regulations.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring that no expired reference standards are used for any analytical activity and that disposal is carried out according to environmental safety and regulatory norms.
5. Procedure
5.1 Identification of Expired Materials
- Maintain a Reference Standard Register (Annexure-1) listing all standards with receipt date, expiry date, lot number, and quantity.
- Generate a monthly alert for standards nearing expiration using the inventory system or manual calendar tracking.
- Label expired standards with “EXPIRED – DO NOT USE” sticker in red ink and transfer them to the expired standards locker.
5.2 Segregation and Documentation
- Prepare a list of expired items using Annexure-2 format and include lot number, container ID, expiry date, and remaining quantity.
- Cross-verify the physical stock with the electronic inventory or register.
- QA shall verify the list and affix initials confirming segregation.
5.3 Disposal Authorization
- Initiate the “Expired Standard Disposal Form” and send it to QA for approval.
- Obtain sign-off from AMD Head and QA Head before proceeding to disposal.
- Record approval details in Annexure-3.
5.4 Disposal Method
- Transfer expired standards to the waste storage area under supervision.
- Disposal of solids should be done via incineration or high-temperature furnace depending on classification (e.g., carcinogens, teratogens).
- Disposal of liquids should be coordinated with the EHS department and follow local hazardous waste management guidelines.
- Document the disposal date, method, location, and disposal agency in the Reference Standard Disposal Log (Annexure-3).
5.5 Handling of Recalled or Invalidated Standards
- In case of recall by vendor or manufacturer, label the affected lots as “RECALLED – DO NOT USE”.
- Quarantine and follow the same segregation, authorization, and disposal procedures as expired materials.
- Update the register with “RECALLED” status and initiate CAPA where applicable.
6. Abbreviations
- AMD: Analytical Method Development
- QA: Quality Assurance
- CAPA: Corrective and Preventive Action
- EHS: Environment, Health and Safety
7. Documents
- Reference Standard Register – Annexure-1
- Expired Standard Summary Sheet – Annexure-2
- Reference Standard Disposal Log – Annexure-3
8. References
- ICH Q7 – Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients
- WHO TRS 996 Annex 2 – Good Practices for Pharmaceutical Quality Control Laboratories
- 21 CFR Part 211.84 – Testing and Approval or Rejection of Components
- Company Environmental Safety Guidelines
See also Analytical Method Development: SOP for TGA Method for Moisture and Volatile Content - V 2.0
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Shreya Sharma | Arvind Menon | Dr. Harshita Goyal |
| Designation | Standard Coordinator | QA Reviewer | Head – Analytical Method Development |
| Department | Analytical Method Development | Quality Assurance | Analytical Method Development |
11. Annexures
Annexure-1: Reference Standard Register
| Standard Name | Lot No. | Expiry Date | Quantity | Status |
|---|---|---|---|---|
| Ibuprofen RS | IBRS-045 | 28/05/2025 | 3.5 g | Expired |
Annexure-2: Expired Standard Summary Sheet
| Standard Name | Lot No. | Expiry Date | Quantity | Verified By (QA) |
|---|---|---|---|---|
| Losartan WS | LSWS-021 | 15/04/2025 | 2.1 g | R. Mehta |
Annexure-3: Reference Standard Disposal Log
| Standard | Lot | Disposal Date | Method | Disposed By | QA Verified |
|---|---|---|---|---|---|
| Omeprazole RS | OMRS-009 | 01/06/2025 | Incineration | M. Iqbal | P. Nair |
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 01/06/2025 | 2.0 | Added handling of recalled standards and EHS guidelines | Annual Update | Dr. Harshita Goyal |
| 01/07/2022 | 1.0 | Initial release of SOP | New Document | QA Head |