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Analytical Method Development: SOP for Management of Expired Reference Standards – V 2.0

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Analytical Method Development: SOP for Management of Expired Reference Standards – V 2.0

Standard Operating Procedure for Handling and Disposal of Expired Reference Standards in AMD


Department Analytical Method Development
SOP No. SOP/AMD/321/2025
Supersedes SOP/AMD/321/2022
Page No. Page 1 of 12
Issue Date 01/06/2025
Effective Date 03/06/2025
Review Date 01/06/2026

1. Purpose

This SOP is intended to define the systematic procedure for the handling, recording, and disposal of expired primary reference standards and working standards used in the Analytical Method Development (AMD)

laboratory. The aim is to ensure regulatory compliance, avoid inadvertent use, and minimize laboratory contamination risk.

2. Scope

This procedure is applicable to all expired or soon-to-expire reference standards, working standards, certified reference materials, and impurity standards stored and used in the AMD laboratory.

3. Responsibilities

  • AMD Analyst: Notifies the expiry of reference standards and segregates them from usable stock.
  • Standard Coordinator: Maintains the Reference Standard Register and initiates disposal documentation.
  • QA Representative: Verifies disposal activities, reviews logbooks, and ensures compliance with GMP regulations.
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4. Accountability

The Head of Analytical Method Development is accountable for ensuring that no expired reference standards are used for any analytical activity and that disposal is carried out according to environmental safety and regulatory norms.

5. Procedure

5.1 Identification of Expired Materials

  1. Maintain a Reference Standard Register (Annexure-1) listing all standards with receipt date, expiry date, lot number, and quantity.
  2. Generate a monthly alert for standards nearing expiration using the inventory system or manual calendar tracking.
  3. Label expired standards with “EXPIRED – DO NOT USE” sticker in red ink and transfer them to the expired standards locker.

5.2 Segregation and Documentation

  1. Prepare a list of expired items using Annexure-2 format and include lot number, container ID, expiry date, and remaining quantity.
  2. Cross-verify the physical stock with the electronic inventory or register.
  3. QA shall verify the list and affix initials confirming segregation.

5.3 Disposal Authorization

  1. Initiate the “Expired Standard Disposal Form” and send it to QA for approval.
  2. Obtain sign-off from AMD Head and QA Head before proceeding to disposal.
  3. Record approval details in Annexure-3.
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5.4 Disposal Method

  1. Transfer expired standards to the waste storage area under supervision.
  2. Disposal of solids should be done via incineration or high-temperature furnace depending on classification (e.g., carcinogens, teratogens).
  3. Disposal of liquids should be coordinated with the EHS department and follow local hazardous waste management guidelines.
  4. Document the disposal date, method, location, and disposal agency in the Reference Standard Disposal Log (Annexure-3).

5.5 Handling of Recalled or Invalidated Standards

  1. In case of recall by vendor or manufacturer, label the affected lots as “RECALLED – DO NOT USE”.
  2. Quarantine and follow the same segregation, authorization, and disposal procedures as expired materials.
  3. Update the register with “RECALLED” status and initiate CAPA where applicable.

6. Abbreviations

  • AMD: Analytical Method Development
  • QA: Quality Assurance
  • CAPA: Corrective and Preventive Action
  • EHS: Environment, Health and Safety

7. Documents

  1. Reference Standard Register – Annexure-1
  2. Expired Standard Summary Sheet – Annexure-2
  3. Reference Standard Disposal Log – Annexure-3

8. References

  • ICH Q7 – Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients
  • WHO TRS 996 Annex 2 – Good Practices for Pharmaceutical Quality Control Laboratories
  • 21 CFR Part 211.84 – Testing and Approval or Rejection of Components
  • Company Environmental Safety Guidelines
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9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name Shreya Sharma Arvind Menon Dr. Harshita Goyal
Designation Standard Coordinator QA Reviewer Head – Analytical Method Development
Department Analytical Method Development Quality Assurance Analytical Method Development

11. Annexures

Annexure-1: Reference Standard Register

Standard Name Lot No. Expiry Date Quantity Status
Ibuprofen RS IBRS-045 28/05/2025 3.5 g Expired

Annexure-2: Expired Standard Summary Sheet

Standard Name Lot No. Expiry Date Quantity Verified By (QA)
Losartan WS LSWS-021 15/04/2025 2.1 g R. Mehta

Annexure-3: Reference Standard Disposal Log

Standard Lot Disposal Date Method Disposed By QA Verified
Omeprazole RS OMRS-009 01/06/2025 Incineration M. Iqbal P. Nair

Revision History:

Revision Date Revision No. Details Reason Approved By
01/06/2025 2.0 Added handling of recalled standards and EHS guidelines Annual Update Dr. Harshita Goyal
01/07/2022 1.0 Initial release of SOP New Document QA Head
Analytical Method Development V 2.0 Tags:Analytical Method Development SOP, SOP for analytical calculations, SOP for analytical documentation, SOP for analytical instrument calibration, SOP for analytical instrument qualification, SOP for analytical method change control, SOP for analytical method deviation handling, SOP for analytical method documentation practices, SOP for analytical method lifecycle management, SOP for analytical method optimization, SOP for analytical method risk assessment, SOP for analytical method training and competency, SOP for analytical method transfer protocol, SOP for analytical method validation, SOP for forced degradation studies, SOP for HPLC method development, SOP for limit of detection (LOD) determination, SOP for limit of quantitation (LOQ) determination, SOP for method accuracy testing, SOP for method linearity assessment, SOP for method precision evaluation, SOP for method reproducibility, SOP for method robustness testing, SOP for method transfer, SOP for method verification, SOP for qualification of working standards, SOP for reference standard handling, SOP for specificity testing in analytical methods, SOP for stability indicating methods, SOP for system suitability testing

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