Analytical Method Development: SOP for Dissolution Method for Modified Release Formulations – V 2.0
Standard Operating Procedure for Developing Dissolution Methods for Modified Release Formulations
| Department |
Analytical Method Development |
| SOP No. |
SOP/AMD/212/2025 |
| Supersedes |
SOP/AMD/212/2022 |
| Page No. |
Page 1 of 15 |
| Issue Date |
21/05/2025 |
| Effective Date |
23/05/2025 |
| Review Date |
21/05/2026 |
1. Purpose
This SOP describes the process for developing robust and reproducible dissolution methods tailored for modified release formulations (e.g., sustained-release, extended-release, delayed-release) to assess drug release over an extended time period
and meet regulatory expectations.
2. Scope
This SOP applies to all modified release oral solid dosage forms developed and tested within the Analytical Method Development (AMD) department for routine quality control, stability, and bioequivalence support studies.
3. Responsibilities
- Analytical Scientist: Conducts method screening, optimization, and validation studies.
- Formulation Scientist: Provides batch data and formulation insights for development.
- Group Leader: Reviews design and discrimination capacity of the method.
- QA Executive: Ensures protocol compliance and method suitability.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring that dissolution methods for modified release formulations are appropriately developed, validated, and documented.
5. Procedure
5.1 Understanding the Formulation
- Review product design and release mechanisms:
- Matrix, coated, osmotic pump, or multiparticulate system
- Target release profile and dosage interval (e.g., 12hr, 24hr)
5.2 Media and Apparatus Selection
- Select dissolution media based on pKa, solubility, and GI physiology:
- pH 1.2, 4.5, and 6.8 buffers
- Enzymes or surfactants if required (e.g., 0.1% SLS)
- Choose suitable apparatus:
- USP Apparatus I (Basket) or II (Paddle)
- USP Apparatus III or IV for complex delivery systems (optional)
5.3 Time Point and Duration Optimization
- Select multiple time points (minimum 6) across entire release period (e.g., 1, 2, 4, 6, 8, 12, 24 hours).
- Ensure sampling reflects both lag phase (if applicable) and plateau phase.
- Set sampling intervals according to expected release kinetics (zero-order, first-order, Higuchi, etc.).
5.4 Discriminatory Method Verification
- Test method on:
- Reference batch
- Formulation/process variants (e.g., different granule sizes, coating levels)
- Evaluate using:
- f2 similarity factor (target: < 50 for discriminatory batches)
- Release rate shifts at key time points
5.5 Filter and Sink Condition Confirmation
- Ensure sink condition (dissolved amount ≤ 30% of drug solubility in media).
- Verify filter compatibility through recovery studies using spiked solution.
5.6 Documentation and Validation Readiness
- Compile results in Annexure-1: Method Development Sheet.
- Prepare preliminary method SOP and draft validation protocol.
- Submit for internal review and QA assessment.
6. Abbreviations
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- GI: Gastrointestinal
- SLS: Sodium Lauryl Sulfate
- f2: Similarity Factor
7. Documents
- Modified Release Dissolution Development Log – Annexure-1
- Discriminatory Evaluation Summary – Annexure-2
- Media Compatibility and Sink Condition Checklist – Annexure-3
8. References
- ICH Q6A: Specifications – Test Procedures and Acceptance Criteria
- FDA Guidance: Dissolution Testing for Modified Release Products
- WHO TRS 992 – Annex 3: Multisource Dissolution Testing
9. SOP Version
Version: 2.0
10. Approval Section
|
Prepared By |
Checked By |
Approved By |
| Signature |
|
|
|
| Date |
|
|
|
| Name |
Deepika Sinha |
Karan Bhagat |
Sunita Reddy |
| Designation |
Analytical Scientist |
QA Reviewer |
Head – AMD |
| Department |
Analytical Method Development |
QA |
Analytical Method Development |
11. Annexures
Annexure-1: Modified Release Dissolution Development Log
| Media |
pH |
Volume |
Apparatus |
RPM |
Time Points |
| Phosphate Buffer |
6.8 |
900 mL |
USP II |
50 |
1, 2, 4, 6, 8, 12 hrs |
Annexure-2: Discriminatory Evaluation Summary
| Batch |
Release @ 6hr |
Release @ 12hr |
f2 vs. Reference |
Status |
| Reference |
65.2% |
97.1% |
– |
Baseline |
| Over-coated |
48.9% |
88.4% |
41 |
Discriminatory |
Annexure-3: Media Compatibility and Sink Condition Checklist
| Media |
Drug Solubility |
Required for Sink? |
Sink Achieved? |
| pH 6.8 Buffer |
6.5 mg/mL |
Yes |
Yes |
| pH 1.2 + 0.1% SLS |
12 mg/mL |
Yes |
Yes |
Revision History:
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 21/05/2025 |
2.0 |
Added Annexures and optimization details |
Annual SOP Review |
Sunita Reddy |
| 11/04/2022 |
1.0 |
Initial Issue |
New SOP |
QA Head |