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Analytical Method Development: SOP for Dissolution Method for Delayed Release Tablets – V 2.0

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Analytical Method Development: SOP for Dissolution Method for Delayed Release Tablets – V 2.0

Standard Operating Procedure for Dissolution Method Development for Delayed Release Tablets in Analytical Method Development


Department Analytical Method Development
SOP No. SOP/AMD/285/2025
Supersedes SOP/AMD/285/2022
Page No. Page 1 of 12
Issue Date 21/05/2025
Effective Date 23/05/2025
Review Date 21/05/2026

1. Purpose

To establish a standardized procedure for the development and validation of a dissolution method for delayed release tablets

using USP Apparatus I (Basket) or II (Paddle), involving staged media to simulate gastrointestinal conditions.

2. Scope

This SOP applies to Analytical Method Development and Quality Control departments involved in formulation development, stability testing, and regulatory submissions for delayed release solid oral dosage forms.

3. Responsibilities

  • Formulation Scientist: Provides dissolution profile targets and enteric coating specifications.
  • Analytical Scientist: Develops, optimizes, and validates the method.
  • QA Executive: Ensures documentation and regulatory compliance for method development and application.
See also  Analytical Method Development: SOP for Headspace GC Method Development - V 2.0

4. Accountability

The Head of Analytical Method Development is accountable for ensuring validated dissolution methods align with ICH, USP, and regulatory expectations for delayed release formulations.

5. Procedure

5.1 Apparatus and Conditions

  • Apparatus: USP Type I (Basket) or Type II (Paddle)
  • Speed: Typically 100 rpm (basket) or 50–75 rpm (paddle)
  • Temperature: 37.0 ± 0.5°C

5.2 Dissolution Media

  1. Stage 1 – Acid Stage:
    • Media: 0.1 N HCl (Simulated Gastric Fluid)
    • Volume: 750 mL
    • Duration: 2 hours
    • Acceptance: NMT 10% drug release
  2. Stage 2 – Buffer Stage:
    • Media: pH 6.8 phosphate buffer
    • Volume: Adjust to 1000 mL by adding 250 mL of buffer
    • Duration: As per specification (e.g., NLT 80% in 45 minutes)

5.3 Sampling and Analysis

  1. Withdraw 10 mL sample at specified time points (e.g., 5, 10, 15, 30, 45, 60 minutes).
  2. Filter through 0.45 µm syringe filter.
  3. Replace media volume after each withdrawal to maintain sink conditions.
  4. Analyze using UV or HPLC at specific wavelength or retention time.
See also  Analytical Method Development: SOP for Verification of Reference Standards and Working Standards - V 2.0

5.4 Method Validation

  1. Specificity: No interference from media or excipients.
  2. Linearity: r² ≥ 0.999 from 10% to 120% of target concentration.
  3. Accuracy: 95%–105% recovery in all stages.
  4. Precision: %RSD ≤ 2.0% for each time point.
  5. Robustness: Evaluate agitation speed ±5 rpm, volume ±5%, and media pH ±0.1.

5.5 Acceptance Criteria

  • No more than 10% of drug should dissolve in the acid stage.
  • NLT 80% drug should dissolve in buffer stage within specified time (typically 45 minutes).

6. Abbreviations

  • USP: United States Pharmacopeia
  • HCl: Hydrochloric Acid
  • NLT: Not Less Than
  • NMT: Not More Than
  • RSD: Relative Standard Deviation

7. Documents

  1. Dissolution Run Log – Annexure-1
  2. Dissolution Profile Data – Annexure-2
  3. Validation Summary Report – Annexure-3

8. References

  • USP <711>: Dissolution
  • ICH Q2(R1): Validation of Analytical Procedures
  • FDA Guidance: Dissolution Testing of Immediate Release Solid Oral Dosage Forms

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name Devika Shah Sanket Pawar Sunita Reddy
Designation Dissolution Scientist QA Reviewer Head – AMD
Department Analytical Method Development QA Analytical Method Development

11. Annexures

Annexure-1: Dissolution Run Log

Run ID Stage Time RPM Media Temp (°C) Analyst
DRT-285-01 Buffer 45 min 75 pH 6.8 Buffer 37.0 Ajay Verma

Annexure-2: Dissolution Profile Data

Time (min) % Drug Release
5 12%
15 45%
30 78%
45 85%

Annexure-3: Validation Summary Report

The two-stage dissolution method for enteric-coated delayed release tablets was validated as per ICH Q2(R1). Method demonstrated high specificity, accuracy, and reproducibility across both acid and buffer stages. Approved for use in QC and stability programs.

Revision History:

Revision Date Revision No. Details Reason Approved By
21/05/2025 2.0 Enhanced media transition strategy and validation robustness section Annual Review Sunita Reddy
15/08/2022 1.0 Initial SOP Release New SOP QA Head
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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

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  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
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  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
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