Standard Operating Procedure for Dissolution Method Development for Delayed Release Tablets in Analytical Method Development
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/285/2025 |
| Supersedes | SOP/AMD/285/2022 |
| Page No. | Page 1 of 12 |
| Issue Date | 21/05/2025 |
| Effective Date | 23/05/2025 |
| Review Date | 21/05/2026 |
1. Purpose
To establish a standardized procedure for the development and validation of a dissolution method for delayed release tablets
2. Scope
This SOP applies to Analytical Method Development and Quality Control departments involved in formulation development, stability testing, and regulatory submissions for delayed release solid oral dosage forms.
3. Responsibilities
- Formulation Scientist: Provides dissolution profile targets and enteric coating specifications.
- Analytical Scientist: Develops, optimizes, and validates the method.
- QA Executive: Ensures documentation and regulatory compliance for method development and application.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring validated dissolution methods align with ICH, USP, and regulatory expectations for delayed release formulations.
5. Procedure
5.1 Apparatus and Conditions
- Apparatus: USP Type I (Basket) or Type II (Paddle)
- Speed: Typically 100 rpm (basket) or 50–75 rpm (paddle)
- Temperature: 37.0 ± 0.5°C
5.2 Dissolution Media
- Stage 1 – Acid Stage:
- Media: 0.1 N HCl (Simulated Gastric Fluid)
- Volume: 750 mL
- Duration: 2 hours
- Acceptance: NMT 10% drug release
- Stage 2 – Buffer Stage:
- Media: pH 6.8 phosphate buffer
- Volume: Adjust to 1000 mL by adding 250 mL of buffer
- Duration: As per specification (e.g., NLT 80% in 45 minutes)
5.3 Sampling and Analysis
- Withdraw 10 mL sample at specified time points (e.g., 5, 10, 15, 30, 45, 60 minutes).
- Filter through 0.45 µm syringe filter.
- Replace media volume after each withdrawal to maintain sink conditions.
- Analyze using UV or HPLC at specific wavelength or retention time.
5.4 Method Validation
- Specificity: No interference from media or excipients.
- Linearity: r² ≥ 0.999 from 10% to 120% of target concentration.
- Accuracy: 95%–105% recovery in all stages.
- Precision: %RSD ≤ 2.0% for each time point.
- Robustness: Evaluate agitation speed ±5 rpm, volume ±5%, and media pH ±0.1.
5.5 Acceptance Criteria
- No more than 10% of drug should dissolve in the acid stage.
- NLT 80% drug should dissolve in buffer stage within specified time (typically 45 minutes).
6. Abbreviations
- USP: United States Pharmacopeia
- HCl: Hydrochloric Acid
- NLT: Not Less Than
- NMT: Not More Than
- RSD: Relative Standard Deviation
7. Documents
- Dissolution Run Log – Annexure-1
- Dissolution Profile Data – Annexure-2
- Validation Summary Report – Annexure-3
8. References
- USP <711>: Dissolution
- ICH Q2(R1): Validation of Analytical Procedures
- FDA Guidance: Dissolution Testing of Immediate Release Solid Oral Dosage Forms
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Devika Shah | Sanket Pawar | Sunita Reddy |
| Designation | Dissolution Scientist | QA Reviewer | Head – AMD |
| Department | Analytical Method Development | QA | Analytical Method Development |
11. Annexures
Annexure-1: Dissolution Run Log
| Run ID | Stage | Time | RPM | Media | Temp (°C) | Analyst |
|---|---|---|---|---|---|---|
| DRT-285-01 | Buffer | 45 min | 75 | pH 6.8 Buffer | 37.0 | Ajay Verma |
Annexure-2: Dissolution Profile Data
| Time (min) | % Drug Release |
|---|---|
| 5 | 12% |
| 15 | 45% |
| 30 | 78% |
| 45 | 85% |
Annexure-3: Validation Summary Report
The two-stage dissolution method for enteric-coated delayed release tablets was validated as per ICH Q2(R1). Method demonstrated high specificity, accuracy, and reproducibility across both acid and buffer stages. Approved for use in QC and stability programs.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 21/05/2025 | 2.0 | Enhanced media transition strategy and validation robustness section | Annual Review | Sunita Reddy |
| 15/08/2022 | 1.0 | Initial SOP Release | New SOP | QA Head |