Standard Operating Procedure for Determination of Spreadability of Ointments in Analytical Method Development
| Department | Analytical Method Development |
|---|---|
| SOP No. | SOP/AMD/259/2025 |
| Supersedes | SOP/AMD/259/2022 |
| Page No. | Page 1 of 11 |
| Issue Date | 21/05/2025 |
| Effective Date | 23/05/2025 |
| Review Date | 21/05/2026 |
1. Purpose
To define a standardized and validated procedure for measuring the spreadability of ointment formulations using a slide-based mechanical apparatus to assess ease of application and formulation consistency.
2. Scope
This SOP applies to
3. Responsibilities
- Analytical Scientist: Performs spreadability testing using calibrated equipment and records data.
- QC Analyst: Assists in sample preparation and apparatus setup.
- QA Executive: Verifies test records and approves results based on pre-established specifications.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring the spreadability method is scientifically justified, validated, and aligned with regulatory expectations for product performance evaluation.
5. Procedure
5.1 Equipment and Materials
- Glass slide apparatus (two glass slides with central marking)
- Weight set (e.g., 250 g)
- Stopwatch or timer
- Spatula, scale, and ruler or calipers
5.2 Sample Preparation
- Weigh 1 g of ointment sample and place it at the center of the lower glass slide marked with a circular boundary (typically 1 cm diameter).
- Place the second glass slide on top of the ointment carefully to avoid air entrapment.
5.3 Spreadability Test
- Place a 250 g weight centrally on the top glass slide.
- Allow the weight to rest for a standard time (1–2 minutes).
- Remove the weight and immediately measure the diameter of the spread circle using a ruler or digital calipers.
- Repeat the procedure in triplicate and calculate the average spread diameter.
5.4 Calculation
Spreadability (g·cm/sec) = (Weight × Distance Spread) / Time
5.5 Acceptance Criteria
- Average spread diameter: Typically 5–7 cm (product-specific)
- RSD among replicates: ≤ 5%
- Consistent spreadability across batches indicates acceptable formulation consistency.
5.6 Method Validation
- Repeatability: Triplicate spread diameter results within ±0.2 cm
- Robustness: Validated by testing under variable ambient conditions (20–30°C)
- Ruggedness: Results reproducible across analysts and test days
6. Abbreviations
- RSD: Relative Standard Deviation
- QA: Quality Assurance
- AMD: Analytical Method Development
7. Documents
- Spreadability Test Log – Annexure-1
- Validation Summary Report – Annexure-2
8. References
- WHO Technical Report Series for Semi-Solid Dosage Forms
- USP <1912>: Spreadability and Consistency Tests
- ICH Q6A: Specifications: Test Procedures and Acceptance Criteria
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | Rupal Desai | Prakash Bhandari | Sunita Reddy |
| Designation | Analytical Chemist | QA Reviewer | Head – AMD |
| Department | Analytical Method Development | QA | Analytical Method Development |
11. Annexures
Annexure-1: Spreadability Test Log
| Sample ID | Weight (g) | Time (sec) | Diameter (cm) | Spreadability (g·cm/sec) | Status |
|---|---|---|---|---|---|
| ONT-259-01 | 250 | 60 | 6.2 | 25.83 | Pass |
Annexure-2: Validation Summary Report
The spreadability method was validated across three ointment batches and found reproducible (RSD = 2.1%). Spreadability was consistent between 6.1 to 6.3 cm. The method is robust, repeatable, and suitable for batch-to-batch comparison and formulation development.
Revision History:
| Revision Date | Revision No. | Details | Reason | Approved By |
|---|---|---|---|---|
| 21/05/2025 | 2.0 | Added robustness testing and updated annexures | Annual SOP Review | Sunita Reddy |
| 01/04/2022 | 1.0 | Initial Release | New SOP | QA Head |