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Analytical Method Development: SOP for Content Uniformity in Capsules – V 2.0

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Analytical Method Development: SOP for Content Uniformity in Capsules – V 2.0

Standard Operating Procedure for Content Uniformity Testing in Capsules in Analytical Method Development


Department Analytical Method Development
SOP No. SOP/AMD/283/2025
Supersedes SOP/AMD/283/2022
Page No. Page 1 of 11
Issue Date 21/05/2025
Effective Date 23/05/2025
Review Date 21/05/2026

1. Purpose

To define a validated and standardized procedure for determining content uniformity of active pharmaceutical ingredient (API) in individual capsule dosage units using HPLC or UV-visible spectroscopy as per

pharmacopeial and ICH requirements.

2. Scope

This SOP is applicable to the Analytical Method Development and Quality Control departments involved in the routine testing, validation, and development of content uniformity methods for hard gelatin and soft gelatin capsules.

3. Responsibilities

  • QC Analyst: Performs content uniformity testing of individual capsules as per validated method.
  • Analytical Scientist: Develops and validates the method for content uniformity.
  • QA Executive: Verifies compliance with acceptance criteria and ensures accuracy of records.
See also  Analytical Method Development: SOP for Qualification of Reference Standards - V 2.0

4. Accountability

The Head of Analytical Method Development is accountable for ensuring method accuracy, regulatory compliance, and timely reporting of content uniformity results.

5. Procedure

5.1 Sampling Plan

  1. Randomly select 10 individual capsules from the finished batch for testing.
  2. Ensure each capsule is intact, free of leakage, and representative of the lot.

5.2 Sample Preparation

  1. Individually weigh and empty each capsule into a volumetric flask.
  2. Dissolve contents using a suitable diluent (e.g., methanol, buffer solution).
  3. Sonicate if necessary to ensure complete dissolution and filter using 0.45 µm filter.
  4. Make up to volume and dilute further if required to reach assay concentration.

5.3 Standard Preparation

  1. Prepare a stock solution of known concentration using API reference standard.
  2. Prepare working standard in the same diluent used for sample preparation.

5.4 Instrument Conditions

  • HPLC Column: C18, 250 mm × 4.6 mm, 5 µm
  • Mobile Phase: Buffer:Acetonitrile (65:35 v/v) or as optimized
  • Flow Rate: 1.0 mL/min
  • Detection: UV at λmax specific to the API (e.g., 254 nm)
  • Injection Volume: 20 µL
See also  Analytical Method Development: Handling Non-Pharmacopoeial Test Methods - V 2.0

5.5 Evaluation Criteria

  1. Calculate the content of API in each capsule using the calibration curve.
  2. Acceptance Criteria (USP <905>):
    • 9 out of 10 units must be within 85%–115% of label claim.
    • If 1 unit falls outside this range but within 75%–125%, test 20 additional capsules.
    • Content uniformity passes if not more than 3 of 30 units are outside 85%–115% and none outside 75%–125%.

5.6 Validation Parameters

  1. Specificity: No interference from capsule excipients.
  2. Linearity: r² ≥ 0.999 over a range of 50%–150% of label claim.
  3. Accuracy: Recovery of 98%–102% across three levels.
  4. Precision: RSD ≤ 2.0% for six replicate capsules.
  5. Robustness: Evaluate impact of minor method variations.

6. Abbreviations

  • API: Active Pharmaceutical Ingredient
  • HPLC: High Performance Liquid Chromatography
  • RSD: Relative Standard Deviation
  • QA: Quality Assurance

7. Documents

  1. Capsule Content Uniformity Log – Annexure-1
  2. Standard and Sample Chromatogram Set – Annexure-2
  3. Method Validation Report – Annexure-3

8. References

  • USP <905>: Uniformity of Dosage Units
  • ICH Q2(R1): Validation of Analytical Procedures
  • FDA Guidance for Industry: ANDAs—Blend Uniformity Analysis

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name Preeti Mehra Rahul Nanda Sunita Reddy
Designation QC Analyst QA Reviewer Head – AMD
Department Analytical Method Development QA Analytical Method Development

11. Annexures

Annexure-1: Capsule Content Uniformity Log

Capsule No. % Assay Limit Status
1 99.2% 85–115% Pass
2 97.8% 85–115% Pass

Annexure-2: Chromatogram Set

Includes representative chromatograms for standard and 10 capsule samples. All peaks meet system suitability criteria (retention time, resolution, tailing factor).

Annexure-3: Method Validation Report

The method for content uniformity of capsules was validated for specificity, linearity, accuracy, and precision. Results comply with ICH and USP guidelines. Approved for batch release testing.

Revision History:

Revision Date Revision No. Details Reason Approved By
21/05/2025 2.0 Expanded sample criteria, included soft gelatin capsule applicability Annual Review Sunita Reddy
15/06/2022 1.0 Initial SOP Release New SOP QA Head
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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Gels V 2.0
  • Injectables V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

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