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Analytical Method Development: HPLC Dissolution Profile Method Development – V 2.0

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Analytical Method Development: HPLC Dissolution Profile Method Development – V 2.0

SOP for Development of HPLC Method for Dissolution Profile Evaluation


Department Analytical Method Development
SOP No. SOP/AMD/076/2025
Supersedes SOP/AMD/076/2022
Page No. Page 1 of 14
Issue Date 19/05/2025
Effective Date 20/05/2025
Review Date 19/05/2026

1. Purpose

This SOP describes the procedure for developing High Performance Liquid Chromatography (HPLC) methods for the quantitative analysis of drug release in dissolution studies. It is intended to ensure reproducible and accurate profiling of drug dissolution over multiple time points, meeting regulatory standards.

2. Scope

This SOP is applicable to the Analytical Method Development (AMD) department and covers HPLC method development for dissolution profiling of tablets, capsules, and other solid oral dosage forms across multiple media types (e.g., acidic, buffer, water).

3. Responsibilities

  • Analytical Chemist: Performs method trials, prepares calibration standards, collects dissolution aliquots, analyzes samples, and compiles data.
  • Method Reviewer: Reviews chromatographic data, ensures proper profiling accuracy and precision, and verifies method suitability.
  • QA Officer: Ensures that the method complies with pharmacopeial and ICH guidelines and that documentation is complete.
  • Head – AMD: Approves the method for use in formal dissolution studies and regulatory submissions.

4. Accountability

The Head of Analytical Method Development is accountable for the scientific and regulatory soundness of HPLC dissolution profile methods before validation and transfer.

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5. Procedure

5.1 Pre-Development Considerations

  1. Review formulation characteristics and expected release mechanism (immediate, delayed, sustained).
  2. Select appropriate dissolution media and apparatus as per pharmacopoeia (USP/BP/IP).
  3. Define dissolution time points (e.g., 5, 10, 15, 30, 45, 60 min or extended to 24 hours for sustained release).
  4. Document initial plan in Annexure-1: Dissolution Method Planning Sheet.

5.2 Chromatographic Condition Selection

  1. Choose a reversed-phase column (C18 preferred) with appropriate dimensions (e.g., 150 mm × 4.6 mm, 5 µm).
  2. Select a UV detection wavelength based on API λmax.
  3. Mobile phase:
    • Commonly water with acetonitrile/methanol; use buffer if pH control is required.
    • Mobile phase pH should match the dissolution medium or optimize peak shape.
  4. Prepare mobile phase and degas. Record in Annexure-2: Mobile Phase Preparation Log.

5.3 Standard and Sample Preparation

  1. Standard:
    • Prepare stock solution of API in diluent.
    • Dilute to expected concentrations covering 80–120% of expected release.
  2. Sample:
    • Withdraw dissolution samples at defined time points.
    • Filter samples immediately to avoid degradation.
    • Use autosampler-compatible vials labeled with time point and ID.
  3. Document in Annexure-3: Sample and Standard Preparation Log.

5.4 Chromatographic Evaluation

  1. Inject blank, standard, and dissolution samples sequentially.
  2. Check peak shape, retention time, and area consistency.
  3. Ensure no interference at API RT in blank and placebo samples.
  4. RSD of peak area from replicate injections ≤ 2.0%.
  5. Document results in Annexure-4: Chromatographic Evaluation Sheet.
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5.5 Linearity and Calibration

  1. Prepare at least 5 calibration levels (e.g., 50, 75, 100, 125, 150% of expected concentration).
  2. Plot concentration vs peak area and determine R² value (≥ 0.999).
  3. Calculate sample concentration using calibration curve equation.
  4. Record in Annexure-5: Calibration Curve and Linearity Log.

5.6 Dissolution Profile Plotting

  1. Calculate % drug release at each time point using labeled claim.
  2. Prepare time vs % release profile using spreadsheet or software (e.g., Excel, Empower).
  3. Overlay profiles for different batches or media types if applicable.
  4. Record final profile in Annexure-6: Dissolution Profile Summary.

5.7 Specificity and Robustness

  1. Check placebo interference at API RT.
  2. Assess peak purity using PDA if available.
  3. Test small variations in mobile phase composition, flow rate, or column temperature.
  4. Document observations in Annexure-7: Method Specificity and Robustness Log.

6. Abbreviations

  • HPLC: High-Performance Liquid Chromatography
  • API: Active Pharmaceutical Ingredient
  • RSD: Relative Standard Deviation
  • PDA: Photodiode Array
  • SOP: Standard Operating Procedure

7. Documents

  1. Dissolution Method Planning Sheet – Annexure-1
  2. Mobile Phase Preparation Log – Annexure-2
  3. Sample and Standard Preparation Log – Annexure-3
  4. Chromatographic Evaluation Sheet – Annexure-4
  5. Calibration Curve and Linearity Log – Annexure-5
  6. Dissolution Profile Summary – Annexure-6
  7. Method Specificity and Robustness Log – Annexure-7

8. References

  • ICH Q2(R1) – Validation of Analytical Procedures
  • USP General Chapter <711> – Dissolution
  • USP <621> – Chromatography
  • FDA Guidance for Industry – Dissolution Testing of Immediate Release Solid Oral Dosage Forms
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9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Dissolution Method Planning Sheet

Product Media Apparatus RPM Time Points
XYZ Tablet 900 mL 0.1N HCl USP II (paddle) 50 5, 10, 15, 30, 45, 60

Annexure-2: Mobile Phase Preparation Log

Aqueous Phase Organic Phase pH Filtered Prepared By
Water (10 mM phosphate) Acetonitrile 3.0 Yes Sunita Reddy

Annexure-3: Sample and Standard Preparation Log

ID Type Concentration Diluent Filtered Prepared By
STD-001 Standard 100 µg/mL Media Yes Rajesh Kumar

Annexure-4: Chromatographic Evaluation Sheet

Sample ID RT Area Tailing Resolution
T5 3.42 145689 1.12 2.8

Annexure-5: Calibration Curve and Linearity Log

Level Concentration Area
50% 50 µg/mL 78420
75% 75 µg/mL 115634
100% 100 µg/mL 151204

Annexure-6: Dissolution Profile Summary

Time (min) % Release
5 18%
15 46%
30 72%
60 98%

Annexure-7: Method Specificity and Robustness Log

Parameter Variation Observation Status
Flow Rate ±0.1 mL/min No significant change Pass

Revision History:

Revision Date Revision No. Details Reason Approved By
04/05/2025 2.0 Expanded annexures, added specificity and robustness checks Annual Review
Analytical Method Development V 2.0 Tags:Analytical Method Development SOP, SOP for analytical calculations, SOP for analytical documentation, SOP for analytical instrument calibration, SOP for analytical instrument qualification, SOP for analytical method change control, SOP for analytical method deviation handling, SOP for analytical method documentation practices, SOP for analytical method lifecycle management, SOP for analytical method optimization, SOP for analytical method risk assessment, SOP for analytical method training and competency, SOP for analytical method transfer protocol, SOP for analytical method validation, SOP for forced degradation studies, SOP for HPLC method development, SOP for limit of detection (LOD) determination, SOP for limit of quantitation (LOQ) determination, SOP for method accuracy testing, SOP for method linearity assessment, SOP for method precision evaluation, SOP for method reproducibility, SOP for method robustness testing, SOP for method transfer, SOP for method verification, SOP for qualification of working standards, SOP for reference standard handling, SOP for specificity testing in analytical methods, SOP for stability indicating methods, SOP for system suitability testing

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NEW! Revised SOPs – V 2.0

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