amount of active ingredient within acceptable pharmacopeial limits.
2. Scope
This SOP applies to the Analytical Method Development (AMD) department and covers the HPLC method development activities related to content uniformity analysis for tablets, capsules, and similar dosage forms intended for oral administration.
3. Responsibilities
- Analytical Chemist: Executes method development trials, prepares dosage unit samples, and analyzes HPLC data for uniformity.
- Reviewer: Validates method suitability based on accuracy, linearity, and precision for individual unit analysis.
- QA Officer: Ensures documentation compliance and adherence to ICH and pharmacopeial standards.
- Head – AMD: Approves the method for validation and routine content uniformity testing.
4. Accountability
The Head of Analytical Method Development is accountable for ensuring all HPLC methods developed for content uniformity are scientifically sound and meet regulatory and compendial requirements.
5. Procedure
5.1 Pre-Method Development Planning
- Review monographs in USP, BP, IP, or existing validated methods.
- Assess formulation matrix and potential excipient interferences.
- Define acceptance criteria:
- 85% to 115% of label claim for individual units (as per USP <905>)
- Document plan in Annexure-1: Method Planning Sheet.
5.2 Chromatographic System Selection
- Column: C18, 150 mm × 4.6 mm, 5 µm preferred.
- Mobile phase: water with buffer (10–20 mM phosphate or acetate) and organic solvent (ACN or MeOH).
- Isocratic or gradient mode depending on matrix complexity and analyte polarity.
- Detection wavelength: λmax of API (from UV or PDA scan).
- Flow rate: 1.0 mL/min; Injection volume: 10–20 µL.
- Record settings in Annexure-2: Chromatographic Parameters Log.
5.3 Sample and Standard Preparation
- Standard Preparation:
- Prepare working standard solution using API reference material.
- Concentration to match expected sample level (e.g., 100 µg/mL).
- Sample Preparation:
- Individually transfer 10 dosage units into separate volumetric flasks.
- Add diluent, sonicate if required, and bring to volume.
- Filter each solution using 0.45 µm syringe filters.
- Document sample coding and prep in Annexure-3: Sample Preparation Log.
5.4 Method Optimization and System Suitability
- Inject blank, standard, and individual units (at least 10).
- Check:
- Peak symmetry (tailing factor ≤ 2.0)
- Resolution (Rs ≥ 2.0 if multiple components present)
- Retention time reproducibility
- Inject standard 5 times; RSD of area ≤ 2.0%.
- System suitability must be met before analyzing samples.
- Record observations in Annexure-4: System Suitability and Optimization Log.
5.5 Content Uniformity Evaluation
- Calculate individual assay content of each unit using:
% Content = (Sample Area / Standard Area) × (Standard Concentration / Sample Concentration) × 100
- Report results for each unit and calculate Mean, RSD, and Acceptance Value (AV):
AV = |M – X̄| + k × s
Where:
M = Reference Value (usually target),
X̄ = Mean,
k = Constant (2.4 for 10 units),
s = Standard deviation
- Acceptance Criteria (USP <905>): AV ≤ 15.0
- Summarize results in Annexure-5: Content Uniformity Calculation Sheet.
5.6 Method Validation Parameters
- Linearity: 50–150% of test concentration; R² ≥ 0.999
- Accuracy: Recovery from placebo-spiked solution at 80%, 100%, 120% levels
- Precision: Repeatability and intermediate precision (RSD ≤ 2.0%)
- Specificity: No interference from excipients
- Robustness: Small deliberate changes to evaluate consistency
- Compile validation data in Annexure-6: Method Validation Summary.
6. Abbreviations
- HPLC: High Performance Liquid Chromatography
- API: Active Pharmaceutical Ingredient
- RSD: Relative Standard Deviation
- AV: Acceptance Value
- SOP: Standard Operating Procedure
7. Documents
- Method Planning Sheet – Annexure-1
- Chromatographic Parameters Log – Annexure-2
- Sample Preparation Log – Annexure-3
- System Suitability and Optimization Log – Annexure-4
- Content Uniformity Calculation Sheet – Annexure-5
- Method Validation Summary – Annexure-6
8. References
- USP <905> – Uniformity of Dosage Units
- ICH Q2(R1) – Validation of Analytical Procedures
- FDA Guidance for Industry – ANDA: Content Uniformity Studies
- USP <621> – Chromatography
9. SOP Version
Version: 2.0
10. Approval Section
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Prepared By |
Checked By |
Approved By |
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11. Annexures
Annexure-1: Method Planning Sheet
| Product |
Label Claim |
Matrix |
Units per Batch |
Reference Monograph |
| XYZ Tablets |
50 mg |
Lactose-based |
10 |
USP |
Annexure-2: Chromatographic Parameters Log
| Column |
Mobile Phase |
Flow Rate |
Detection λ |
Injection Volume |
| C18, 150×4.6 mm |
60:40 Phosphate buffer:ACN |
1.0 mL/min |
245 nm |
20 µL |
Annexure-3: Sample Preparation Log
| Unit ID |
Sample Code |
Dilution Volume |
Filtered |
Prepared By |
| Unit 1 |
CU-001 |
100 mL |
Yes |
Sunita Reddy |
Annexure-4: System Suitability and Optimization Log
| Parameter |
Observed Value |
Specification |
Status |
| RSD (n=5) |
0.72% |
≤ 2.0% |
Pass |
Annexure-5: Content Uniformity Calculation Sheet
| Unit |
Assay (%) |
| 1 |
97.8% |
| 2 |
99.1% |
| 3 |
100.4% |
| 4 |
98.5% |
| 5 |
101.2% |
| 6 |
96.9% |
| 7 |
98.7% |
| 8 |
99.3% |
| 9 |
100.1% |
| 10 |
97.5% |
Annexure-6: Method Validation Summary
| Parameter |
Acceptance Criteria |
Observed |
Status |
| Linearity |
R² ≥ 0.999 |
0.9994 |
Pass |
| Accuracy |
98–102% |
99.2% |
Pass |
| Precision |
RSD ≤ 2.0% |
0.86% |
Pass |
Revision History:
| Revision Date |
Revision No. |
Details |
Reason |
Approved By |
| 04/05/2025 |
2.0 |
Included calculation formulas, AV logic, and expanded annexures |
Annual Review |
|