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Analytical Method Development: Development of Test Procedures for API – V 2.0

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Analytical Method Development: Development of Test Procedures for API – V 2.0

Standard Operating Procedure for Development of Test Procedures for Active Pharmaceutical Ingredients (API)


Department Analytical Method Development
SOP No. SOP/AMD/006/2025
Supersedes SOP/AMD/006/2022
Page No. Page 1 of 15
Issue Date 19/05/2025
Effective Date 20/05/2025
Review Date 19/05/2026

1. Purpose

This SOP defines the systematic process for developing test procedures for active pharmaceutical ingredients (API), ensuring that all analytical methods are scientifically justified, robust, and aligned with ICH

Q2(R1), GMP, and regulatory expectations.

2. Scope

This SOP applies to the Analytical Method Development (AMD) team responsible for establishing test procedures including identification, assay, related substances, residual solvents, and physicochemical tests for APIs used in research, development, and commercial batches.

3. Responsibilities

  • AMD Scientist: Designs and performs method development experiments based on literature review and API properties.
  • Team Leader: Reviews developmental data and approves optimized test parameters.
  • QA Department: Verifies adherence to protocol and documentation standards.
  • Head – AMD: Provides final authorization for the developed test procedure.
See also  Analytical Method Development: Troubleshooting Methods Developed in AMD - V 2.0

4. Accountability

The Head of Analytical Method Development is accountable for ensuring that all API test procedures are scientifically sound, documented properly, and validated according to applicable regulatory guidelines.

5. Procedure

5.1 Understanding the API Profile

  1. Collect the following data for the API:
    • Chemical structure, molecular weight
    • pKa, solubility, and logP
    • UV absorption, stability profile
    • Impurity profile and known degradants
  2. Record API attributes in Annexure-1: API Profile Sheet.

5.2 Literature and Regulatory Review

  1. Review literature, pharmacopoeias (USP, IP, BP), and previously validated methods.
  2. Summarize existing analytical techniques, conditions, and parameters for similar molecules.
  3. Document findings in Annexure-2: Reference Summary Log.

5.3 Experimental Design for Method Development

  1. Design method development experiments based on:
    • Chromatographic technique (e.g., HPLC, GC)
    • Sample and standard preparation procedures
    • Selection of mobile phase, column, and detection wavelength
  2. Ensure evaluation of peak purity, resolution, retention time, tailing factor, and plate count.

5.4 Optimization of Test Parameters

  1. Optimize based on system suitability and robustness:
    • Buffer pH, ionic strength, gradient programs
    • Injection volume and flow rate
    • Detection wavelength
  2. Document optimized parameters in Annexure-3: Method Optimization Log.

5.5 Drafting of Test Procedure

  1. Prepare draft test procedure covering:
    • Purpose
    • Scope
    • Principle of method
    • Equipment and chemicals required
    • System suitability criteria
    • Stepwise procedure for standard and sample preparation
    • Calculation formula
  2. Use Annexure-4: Draft Test Format for initial documentation.
See also  Analytical Method Development: Deviation Management during Method Development - V 2.0

5.6 Internal Review and Approval

  1. Submit the draft to the AMD Team Lead for review.
  2. Incorporate corrections and finalize the document.
  3. Obtain QA review and Head – AMD approval before use.

5.7 Method Transfer and Validation Readiness

  1. Once approved, initiate method transfer to Quality Control (QC) for verification or validation.
  2. Ensure validation protocols are aligned with ICH Q2 requirements (specificity, precision, linearity, range, accuracy, robustness, LOD, LOQ).

5.8 Documentation and Archival

  1. Store final version of the test procedure in the AMD document control system.
  2. Ensure backups are maintained and version history is traceable.
  3. File supporting development data with traceable links to project ID and molecule name.

6. Abbreviations

  • API: Active Pharmaceutical Ingredient
  • AMD: Analytical Method Development
  • LOD: Limit of Detection
  • LOQ: Limit of Quantitation
  • HPLC: High-Performance Liquid Chromatography
  • QA: Quality Assurance
  • QC: Quality Control

7. Documents

  1. API Profile Sheet – Annexure-1
  2. Reference Summary Log – Annexure-2
  3. Method Optimization Log – Annexure-3
  4. Draft Test Format – Annexure-4
See also  Analytical Method Development: Preparation and Use of Working Standards in AMD - V 2.0

8. References

  • ICH Q2(R1) – Validation of Analytical Procedures
  • Pharmacopoeial Standards (USP, IP, BP)
  • WHO GMP Guidelines

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: API Profile Sheet

API Name Molecular Weight Solubility pKa LogP
Metformin HCl 165.63 Water soluble 12.4 -1.43

Annexure-2: Reference Summary Log

Source Title Year Reviewed By
USP 43 Metformin Monograph 2022 Sunita Reddy
PubMed HPLC Method for Metformin Impurity Profiling 2021 Rajesh Kumar

Annexure-3: Method Optimization Log

Date Parameter Adjusted Final Value Observed Effect Performed By
11/04/2025 Flow Rate 1.0 mL/min Improved resolution Ajay Mehra

Annexure-4: Draft Test Format

Section Description
System Suitability RSD of standard injections ≤ 2%, resolution between peaks ≥ 2.0
Sample Preparation Dissolve 100 mg in 100 mL diluent, filter, inject 10 µL
Calculation % Assay = (Sample area / Standard area) × Std weight / Sample weight × 100

Revision History:

Revision Date Revision No. Details Reason Approved By
04/05/2025 2.0 Expanded method documentation and optimization log format Audit observation
Analytical Method Development V 2.0 Tags:Analytical Method Development SOP, SOP for analytical calculations, SOP for analytical documentation, SOP for analytical instrument calibration, SOP for analytical instrument qualification, SOP for analytical method change control, SOP for analytical method deviation handling, SOP for analytical method documentation practices, SOP for analytical method lifecycle management, SOP for analytical method optimization, SOP for analytical method risk assessment, SOP for analytical method training and competency, SOP for analytical method transfer protocol, SOP for analytical method validation, SOP for forced degradation studies, SOP for HPLC method development, SOP for limit of detection (LOD) determination, SOP for limit of quantitation (LOQ) determination, SOP for method accuracy testing, SOP for method linearity assessment, SOP for method precision evaluation, SOP for method reproducibility, SOP for method robustness testing, SOP for method transfer, SOP for method verification, SOP for qualification of working standards, SOP for reference standard handling, SOP for specificity testing in analytical methods, SOP for stability indicating methods, SOP for system suitability testing

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Standard Operating Procedures V 1.0

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
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