SOP Guide for Pharma

Aerosol: SOP for Temperature and Humidity Monitoring in Stability Chambers – V 2.0

Aerosol: SOP for Temperature and Humidity Monitoring in Stability Chambers – V 2.0

SOP for Temperature and Humidity Monitoring in Stability Chambers

Department Aerosol
SOP No. SOP/Aerosol/106/2025
Supersedes SOP/Aerosol/106/2022
Page No. Page 1 of Y
Issue Date 06/02/2025
Effective Date 16/02/2025
Review Date 06/02/2028

1. Purpose

This Standard Operating Procedure (SOP) defines the process for monitoring and documenting temperature and humidity conditions within stability chambers used for stability studies of aerosol products. The objective is to ensure that stability chambers are operating under controlled conditions to accurately simulate real-world storage conditions and provide reliable stability study results.

2. Scope

This SOP applies to all stability chambers used at [Company Name] for storing aerosol products during stability studies. It covers the monitoring and documentation of temperature and humidity conditions in stability chambers to ensure that they remain within the specified ranges for long-term, accelerated, and intermediate stability testing.

3. Responsibilities

  • Facilities Team: Responsible for ensuring the stability chambers are properly calibrated and maintained, and that the temperature and humidity conditions are within the specified ranges.
  • Quality Assurance (QA) Team: Responsible for overseeing the monitoring and recording of temperature and humidity conditions, ensuring compliance with this SOP, and reviewing the data to verify that the conditions remain stable throughout the study.
  • Stability Testing Team: Responsible for ensuring that the products are placed in stability chambers
under the correct conditions and for recording any deviations in environmental conditions during testing.
  • Regulatory Affairs Team: Ensures compliance with applicable regulatory guidelines, including FDA, ICH, and GMP standards, for temperature and humidity monitoring during stability studies.
  • 4. Accountability

    The Manufacturing Manager is accountable for ensuring that the temperature and humidity monitoring processes are conducted as per this SOP. The overall compliance with this SOP is overseen by the Quality Assurance (QA) Manager.

    5. Procedure

    5.1. Calibration of Stability Chambers

    1. Stability chambers should be calibrated regularly to ensure accurate temperature and humidity measurements. Calibration should be performed by trained personnel using certified calibration equipment.
    2. Calibration records should be documented in the Calibration Log (Annexure-1). All equipment used for calibration should be traceable to national standards, and the calibration should be conducted annually or as per the manufacturer’s guidelines.
    3. Any discrepancies identified during the calibration process should be addressed immediately. The stability chamber should not be used for testing until the calibration has been successfully completed.

    5.2. Monitoring Temperature and Humidity

    1. The temperature and humidity in the stability chamber must be monitored continuously. Electronic data loggers or controllers should be installed to record the temperature and humidity levels at set intervals (e.g., every 15 minutes).
    2. Temperature should be maintained within the specified range (e.g., 25°C ± 2°C or 30°C ± 2°C for accelerated conditions), and humidity should be within the range of 60-75% RH, depending on the test requirements.
    3. Data should be automatically logged and stored in a secure system for future reference and regulatory audits. Manual readings can be recorded as backup if required by the regulatory body or if electronic systems fail.
    4. Temperature and humidity conditions should be checked daily to ensure they remain within the specified limits. If the temperature or humidity falls outside of the specified range, corrective actions should be taken immediately, and the incident should be documented in the Deviation Log (Annexure-2).

    5.3. Handling Temperature or Humidity Deviations

    1. If a deviation in temperature or humidity occurs, the following actions should be taken:
      • Investigate the cause of the deviation (e.g., malfunctioning equipment, power failure, or door left open).
      • Document the incident in the Deviation Log (Annexure-2), including the details of the deviation, its cause, and the corrective actions taken.
      • Determine whether the deviation impacts the stability study and whether any samples need to be retested or removed from the study.
      • Ensure that the stability chamber is returned to the proper conditions before resuming testing, and confirm the chamber’s stability is within range before continuing to use it for stability studies.
    2. Any deviations should be reviewed by the QA team and addressed according to the company’s corrective and preventive action (CAPA) procedures.

    5.4. Documentation and Record Keeping

    1. Temperature and humidity monitoring records should be maintained for each stability study. Records should include:
      • Temperature and humidity readings at specified intervals
      • Calibration records for temperature and humidity monitoring equipment
      • Deviation logs, including corrective actions taken
    2. All records should be signed and dated by the responsible personnel and stored securely. Documentation should be retained for a minimum of 3 years or as required by regulatory guidelines.
    3. Temperature and humidity logs should be reviewed periodically by the QA team to ensure compliance with the specified conditions.

    5.5. Reporting and Compliance

    1. If any significant deviations in temperature or humidity are observed during stability testing, a report should be prepared and submitted to the QA team. The report should include:
      • A detailed description of the deviation
      • The impact of the deviation on the stability testing process
      • Any corrective actions taken
    2. Reports should be reviewed and approved by the QA team and relevant departments (e.g., Production, Regulatory Affairs). The finalized report should be stored in the company’s records for regulatory compliance and future reference.

    6. Abbreviations

    • GMP: Good Manufacturing Practice
    • QA: Quality Assurance
    • SOP: Standard Operating Procedure
    • RH: Relative Humidity
    • CFR: Code of Federal Regulations
    • CAPA: Corrective and Preventive Action

    7. Documents

    1. Calibration Log (Annexure-1)
    2. Deviation Log (Annexure-2)
    3. Temperature and Humidity Monitoring Log (Annexure-3)

    8. References

    This SOP is based on the following regulatory guidelines and industry standards:

    • Good Manufacturing Practice (GMP) Guidelines
    • FDA Code of Federal Regulations (CFR) Title 21, Part 211
    • International Council for Harmonisation (ICH) Guidelines

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Calibration Log

    Equipment ID Calibration Date Next Calibration Due Operator Name Remarks
    TC-001 01/02/2025 01/08/2025 Rajesh Patel Calibrated and ready for use

    Annexure-2: Deviation Log

    Deviation ID Deviation Description Corrective Action Responsible Person Status
    DEV-12345 Temperature deviation detected Corrected temperature settings and re-checked conditions Rajesh Patel Completed

    Annexure-3: Temperature and Humidity Monitoring Log

    Batch Number Test Date Temperature Humidity Operator Name Remarks
    Batch-001 10/02/2025 25°C 60% Rajesh Patel Stable under test conditions

    12. Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By Page No. Ref. Point No. Details of Revision
    01/01/2024 V 1.0 Initial Release First Issue Anjali Sharma Page 1 [Ref Point] First Release
    01/01/2025 V 2.0 Updated monitoring procedures To comply with updated GMP regulations Anjali Sharma Page 1 [Ref Point] Updated procedures
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