Procedure for Managing Safety Data Sheets (SDS) in Aerosol Manufacturing
| Department | Aerosol |
|---|---|
| SOP No. | SOP/Aerosol/185/2025 |
| Supersedes | SOP/Aerosol/185/2022 |
| Page No. | Page 1 of Y |
| Issue Date | 06/02/2025 |
| Effective Date | 16/02/2025 |
| Review Date | 06/02/2028 |
1. Purpose
The purpose of this Standard Operating Procedure (SOP) is to define the systematic process for managing Safety Data Sheets (SDS) for all chemicals and raw materials used in aerosol manufacturing. The SDS ensures proper handling, storage, and emergency response procedures.
2. Scope
This SOP applies to all personnel handling raw materials, solvents, propellants, and other chemicals in the aerosol manufacturing department.
3. Responsibilities
- Quality Assurance (QA) Team: Responsible for verifying and maintaining SDS records.
- Warehouse Team: Responsible for ensuring all incoming materials have updated SDS.
- Safety Officer: Responsible for training employees on SDS usage and handling hazardous materials.
- Production Team: Responsible for following SDS guidelines during material handling.
4. Accountability
The Safety and Compliance Manager is accountable for ensuring that all SDS are up-to-date and easily accessible.
5. Procedure
5.1. Procurement and Review of SDS
- Ensure every chemical and raw material received has an SDS from the supplier.
- Verify that SDS are compliant with:
- GHS (Globally Harmonized System) guidelines
- OSHA Hazard Communication Standards
- Record all SDS in the SDS Register (Annexure-1).
5.2. Storage and Accessibility
- Maintain SDS in both digital and hard copies in designated areas.
- Ensure SDS
are available in the production, warehouse, and QA departments.
Update SDS every three years or upon changes in formulation.
Record updates in the SDS Revision Log (Annexure-2).
5.3. Employee Training on SDS
- Conduct SDS training for all employees handling hazardous materials.
- Ensure training includes:
- Hazard identification
- First-aid and emergency response
- Proper storage and handling
- Maintain training records in the SDS Training Log (Annexure-3).
5.4. Emergency Response and Compliance
- Ensure emergency response teams have access to SDS during incidents.
- Conduct periodic safety audits to verify SDS compliance.
- Record findings in the SDS Compliance Audit Log (Annexure-4).
6. Abbreviations
- SDS: Safety Data Sheet
- GHS: Globally Harmonized System
- OSHA: Occupational Safety and Health Administration
- QA: Quality Assurance
- SOP: Standard Operating Procedure
7. Documents
- SDS Register (Annexure-1)
- SDS Revision Log (Annexure-2)
- SDS Training Log (Annexure-3)
- SDS Compliance Audit Log (Annexure-4)
8. References
- Globally Harmonized System (GHS) for Hazard Communication
- OSHA Hazard Communication Standard
- Good Manufacturing Practice (GMP) Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
| Prepared By | Checked By | Approved By | |
|---|---|---|---|
| Signature | |||
| Date | |||
| Name | |||
| Designation | |||
| Department |
11. Annexures
Annexure-1: SDS Register
| Material Name | Supplier | Issue Date | Next Review Date |
|---|---|---|---|
| Propellant A | ABC Chemicals | 01/02/2025 | 01/02/2028 |
Annexure-2: SDS Revision Log
| Material Name | Previous SDS Date | Updated SDS Date | Updated By |
|---|---|---|---|
| Solvent B | 10/01/2022 | 06/02/2025 | QA Team |
Annexure-3: SDS Training Log
| Employee Name | Training Date | Trainer | Certification Status |
|---|---|---|---|
| Rahul Mehta | 07/02/2025 | Priya Sharma | Completed |
Annexure-4: SDS Compliance Audit Log
| Audit Date | Findings | Corrective Actions | Reviewed By |
|---|---|---|---|
| 10/02/2025 | Outdated SDS for two chemicals | Updated SDS records | QA Team |
12. Revision History:
| Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By |
|---|---|---|---|---|
| 01/01/2024 | V 1.0 | Initial Release | First Issue | Anjali Sharma |
| 01/01/2025 | V 2.0 | Updated SDS tracking and compliance procedures | GMP Compliance | Anjali Sharma |