SOP Guide for Pharma

Aerosol: SOP for Labeling Aerosol Cans Post-Manufacturing – V 2.0

Aerosol: SOP for Labeling Aerosol Cans Post-Manufacturing – V 2.0

SOP for Labeling Aerosol Cans Post-Manufacturing

Department Aerosol
SOP No. SOP/Aerosol/092/2025
Supersedes SOP/Aerosol/092/2022
Page No. Page 1 of Y
Issue Date 06/02/2025
Effective Date 16/02/2025
Review Date 06/02/2028

1. Purpose

This Standard Operating Procedure (SOP) defines the process for labeling aerosol cans after manufacturing to ensure compliance with regulatory standards and company requirements. The objective is to ensure that all aerosol cans are correctly labeled with the necessary product information, including safety warnings, batch numbers, and usage instructions, before they are packed for distribution. Proper labeling is critical for consumer safety and regulatory compliance.

2. Scope

This SOP applies to all aerosol cans manufactured at [Company Name] before they are packed and distributed. The procedure covers the labeling of aerosol cans after manufacturing, including the verification of labeling accuracy and the application of labels to each can.

3. Responsibilities

  • Production Team: Responsible for ensuring that aerosol cans are properly prepared for labeling, and for coordinating with the labeling team to ensure timely labeling of products.
  • Labeling Team: Responsible for ensuring that the correct labels are applied to each can in accordance with the approved design, regulatory requirements, and product specifications.
  • Quality Assurance (QA) Team: Responsible for verifying that the labeling process is carried out correctly, reviewing labeled cans for accuracy, and ensuring that
the labels comply with regulatory standards.
  • Regulatory Affairs Team: Ensures that the product labels meet all relevant local, regional, and international regulatory requirements and that any changes to labeling are approved by the appropriate regulatory authorities.
  • 4. Accountability

    The Manufacturing Manager is accountable for ensuring that all aerosol cans are properly labeled in accordance with this SOP. The overall compliance with this SOP is overseen by the Quality Assurance (QA) Manager.

    5. Procedure

    5.1. Label Review and Approval

    1. Before labeling begins, the QA team will review the labeling design to ensure that it complies with regulatory standards and company policies. The label should include the following information:
      • Product name
      • Ingredients and active substances
      • Usage instructions
      • Batch number and expiration date
      • Safety warnings (e.g., “Pressurized container. Do not pierce or burn.”)
      • Manufacturer’s name and address
      • Regulatory symbols or compliance statements
    2. The label design must be approved by both the QA and Regulatory Affairs teams before production labeling starts. Any changes to the label design must undergo a review and approval process.

    5.2. Labeling Process

    1. Once the label design is approved, the labeling team will receive the prepared labels. Each label should be checked for accuracy before application, ensuring that the correct labels are used for each specific product batch.
    2. The labeling team will apply labels to aerosol cans using automated or manual labeling machines, depending on the scale of production. The cans should be inspected to ensure:
      • Correct label placement on the can (i.e., centered, without wrinkles or bubbles).
      • Label edges are properly adhered to prevent peeling.
      • All necessary information is clearly visible and legible.
    3. In the event of a labeling error (e.g., incorrect label applied or label misalignment), the affected cans should be removed from the production line and segregated for re-labeling or disposal. The error should be documented in the Labeling Error Log (Annexure-1).

    5.3. Labeling Inspection and Verification

    1. After the labels are applied, the QA team will conduct a final inspection of a sample of aerosol cans from each batch. The inspection should verify:
      • Label accuracy and completeness (correct product name, ingredients, usage instructions, etc.).
      • Correct placement and adhesion of the label.
      • Compliance with regulatory labeling requirements.
    2. If any discrepancies are found during the inspection, the affected cans should be removed from the production line and addressed according to the deviation handling procedure. The issue should be documented in the Deviation Log (Annexure-2).
    3. The final batch approval for labeling will only be granted once the QA team has confirmed that the labeling meets all requirements. Once approved, the cans are ready for packing.

    5.4. Documentation and Record Keeping

    1. All labeling activities, including label review, approval, application, inspection, and any deviations, must be documented in the relevant records:
      • Labeling Approval Log (Annexure-3)
      • Labeling Error Log (Annexure-1)
      • Deviation Log (Annexure-2)
    2. Each record should include details such as the batch number, label design version, operator information, and any corrective actions taken.
    3. All records must be stored in the document management system for future reference and regulatory inspections. Labeling records should be retained for a minimum of 3 years, or as required by regulatory guidelines.

    5.5. Reporting and Compliance

    1. If any regulatory or compliance issues are identified during the labeling process, they should be reported to the Regulatory Affairs Team immediately. Any necessary reports or notifications to regulatory authorities should be initiated by the Regulatory Affairs Team.
    2. The QA team will maintain a summary of labeling compliance during internal audits, ensuring that all processes follow GMP and regulatory standards.

    6. Abbreviations

    • GMP: Good Manufacturing Practice
    • QC: Quality Control
    • PPE: Personal Protective Equipment
    • SOP: Standard Operating Procedure
    • QA: Quality Assurance

    7. Documents

    1. Labeling Error Log (Annexure-1)
    2. Deviation Log (Annexure-2)
    3. Labeling Approval Log (Annexure-3)

    8. References

    This SOP is based on the following regulatory guidelines and industry standards:

    • Good Manufacturing Practice (GMP) Guidelines
    • FDA Code of Federal Regulations (CFR) Title 21, Part 211
    • ISO 9001:2015 – Quality Management Systems

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Labeling Error Log

    Error ID Error Description Action Taken Operator Name Approval
    ERR-001 Label misalignment Re-labeled affected cans Rajesh Patel Approved

    Annexure-2: Deviation Log

    Deviation ID Deviation Description Corrective Action Responsible Person Status
    DEV-12345 Incorrect label applied Re-labeled cans Rajesh Patel Completed

    Annexure-3: Labeling Approval Log

    Batch Number Approval Date Approving Authority Comments
    Batch-001 10/02/2025 Anjali Sharma Approved for packaging

    12. Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By Page No. Ref. Point No. Details of Revision
    01/01/2024 V 1.0 Initial Release First Issue Anjali Sharma Page 1 [Ref Point] First Release
    01/01/2025 V 2.0 Updated labeling procedures To comply with updated GMP regulations Anjali Sharma Page 1 [Ref Point] Updated procedures
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