SOP for Ensuring Utility Compliance with Regulatory Standards
Department | Aerosol |
---|---|
SOP No. | SOP/Aerosol/150/2025 |
Supersedes | SOP/Aerosol/150/2022 |
Page No. | Page 1 of Y |
Issue Date | 06/02/2025 |
Effective Date | 16/02/2025 |
Review Date | 06/02/2028 |
1. Purpose
The purpose of this Standard Operating Procedure (SOP) is to establish a process for ensuring that utility systems in aerosol manufacturing comply with relevant regulatory standards. Regulatory compliance is critical for ensuring that utility systems, such as water, compressed air, gas, and HVAC, operate within the required parameters, supporting safe manufacturing practices and the consistent production of quality products. This SOP outlines the procedures for verifying that utility systems meet all regulatory requirements and documenting compliance efforts.
2. Scope
This SOP applies to all utility systems used in aerosol manufacturing, including water, compressed air, gas, HVAC, and other critical utilities. It covers the process for verifying that these systems comply with regulatory standards, including local and international requirements such as Good Manufacturing Practices (GMP), the Food and Drug Administration (FDA) guidelines, and any other applicable regulatory bodies.
3. Responsibilities
- Engineering Team: Responsible for ensuring that utility systems are designed, installed, and maintained in compliance with regulatory standards. The team is also responsible for conducting regular audits of utility systems to verify compliance.
- Maintenance Team: Responsible for ensuring that
4. Accountability
The Manufacturing Manager is accountable for ensuring that all utility systems are in compliance with regulatory standards. The overall compliance with this SOP is overseen by the Quality Assurance (QA) Manager.
5. Procedure
5.1. Identifying Applicable Regulatory Standards
- Review the relevant local and international regulatory guidelines, including GMP, FDA, and ISO standards, to determine the specific compliance requirements for each utility system used in aerosol manufacturing.
- Identify any new regulatory requirements that may impact utility systems or manufacturing processes. Update internal procedures to ensure compliance with these regulations.
- Ensure that all regulatory requirements are clearly documented and communicated to all relevant departments, including Engineering, Maintenance, Production, and QA.
5.2. Ensuring Compliance During Design and Installation
- Ensure that utility systems are designed and installed according to the applicable regulatory standards. This includes verifying that the systems meet the required specifications for performance, safety, and environmental considerations.
- Verify that all components of the utility systems, such as pipes, tanks, regulators, filters, and pumps, comply with the regulatory standards for materials, construction, and safety.
- Conduct a review of the system’s design documentation to ensure it aligns with the regulatory requirements before installation begins.
5.3. Verifying Compliance During Operation
- Monitor the performance of utility systems on a regular basis to ensure they are operating within the specified parameters. This includes measuring parameters such as water pressure, flow rates, gas purity, temperature, humidity, and system integrity.
- Ensure that utility systems are inspected and maintained according to the regulatory standards and that all maintenance records are properly documented and up-to-date.
- Conduct routine audits of utility systems to verify that they are being operated and maintained in compliance with regulatory requirements. These audits should be documented and reviewed by the QA team.
5.4. Documenting Compliance
- Maintain accurate records of all utility system inspections, tests, and audits. These records should include:
- Details of the system tested (e.g., water system, compressed air system)
- Test results and measurements
- Inspection and maintenance logs
- Corrective actions taken for any non-compliance issues
- Signatures of the personnel performing the tests and audits
- Ensure that all compliance documentation is reviewed and approved by the QA team before being filed for archiving.
- Archive all compliance-related records for the required duration as per regulatory requirements or company policies.
5.5. Correcting Non-Compliance
- If non-compliance is identified during any inspection, audit, or test, document the issue in the Deviation Log (Annexure-2). This log should include:
- A description of the non-compliance issue
- The cause of the issue (if known)
- Corrective actions taken to resolve the issue
- The personnel responsible for the corrective actions
- Implement corrective actions to resolve non-compliance issues and verify that the actions taken address the root cause. Once corrective actions are completed, verify that the system is operating in compliance with regulatory standards.
- Once corrective actions are implemented, perform additional verification testing to ensure that the utility system meets regulatory standards. Document the results and update the Deviation Log.
6. Abbreviations
- GMP: Good Manufacturing Practice
- QA: Quality Assurance
- SOP: Standard Operating Procedure
- CAPA: Corrective and Preventive Action
- OQ: Operational Qualification
- PQ: Performance Qualification
- IQ: Installation Qualification
7. Documents
- Utility Compliance Verification Report (Annexure-1)
- Deviation Log (Annexure-2)
- Corrective Action Log (Annexure-3)
8. References
This SOP is based on the following regulatory guidelines and industry standards:
- Good Manufacturing Practice (GMP) Guidelines
- FDA Code of Federal Regulations (CFR) Title 21, Part 211
- ISO 9001 – Quality Management Systems
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: Utility Compliance Verification Report
System ID | Model Number | Serial Number | Test Date | Test Type | Result |
---|---|---|---|---|---|
Water-001 | Model A | SN123456 | 06/02/2025 | Flow Rate Test | Pass |
Air-002 | Model B | SN987654 | 06/02/2025 | Pressure Test | Pass |
Annexure-2: Deviation Log
Deviation ID | Deviation Description | Corrective Action | Assigned To | Status |
---|---|---|---|---|
DEV-12345 | Water system pressure deviation | Adjusted water pump pressure | Rajesh Patel | Completed |
Annexure-3: Corrective Action Log
Action ID | Action Description | Responsible Person | Completion Date |
---|---|---|---|
CA-12345 | Recalibrated pressure regulator | Rajesh Patel | 06/02/2025 |
12. Revision History:
Revision Date | Revision No. | Revision Details | Reason for Revision | Approved By | Page No. | Ref. Point No. | Details of Revision |
---|---|---|---|---|---|---|---|
01/01/2024 | V 1.0 | Initial Release | First Issue | Anjali Sharma | Page 1 | [Ref Point] | First Release |
01/01/2025 | V 2.0 | Updated compliance verification procedures | To comply with updated GMP regulations | Anjali Sharma | Page 1 | [Ref Point] | Updated procedures |