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Aerosol: SOP for Ensuring Utility Compliance with Regulatory Standards – V 2.0

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Aerosol: SOP for Ensuring Utility Compliance with Regulatory Standards – V 2.0

SOP for Ensuring Utility Compliance with Regulatory Standards

Department Aerosol
SOP No. SOP/Aerosol/150/2025
Supersedes SOP/Aerosol/150/2022
Page No. Page 1 of Y
Issue Date 06/02/2025
Effective Date 16/02/2025
Review Date 06/02/2028

1. Purpose

The purpose of this Standard Operating Procedure (SOP) is to establish a process for ensuring that utility systems in aerosol manufacturing comply with relevant regulatory standards. Regulatory compliance is critical for ensuring that utility systems, such as water, compressed air, gas, and HVAC, operate within the required parameters, supporting safe manufacturing practices and the consistent production of quality products. This SOP outlines the procedures for verifying that utility systems meet all regulatory requirements and documenting compliance efforts.

2. Scope

This SOP applies to all utility systems used in aerosol manufacturing, including water, compressed air, gas, HVAC, and other critical utilities. It covers the process for verifying that these systems comply with regulatory standards, including local and international requirements such as Good Manufacturing Practices (GMP), the Food and Drug Administration (FDA) guidelines, and any other applicable regulatory bodies.

3. Responsibilities

  • Engineering Team: Responsible for ensuring that utility systems are designed, installed, and maintained in compliance with regulatory standards. The team is also responsible for conducting regular audits of utility systems to verify compliance.
  • Maintenance Team: Responsible for ensuring that
utility systems are maintained in accordance with regulatory requirements. They are also responsible for addressing any issues or failures in the utility systems that may affect regulatory compliance.
  • Quality Assurance (QA) Team: Responsible for reviewing documentation, conducting audits, and ensuring that utility systems meet regulatory standards. The QA team also ensures that any non-compliance is identified and corrected in a timely manner.
  • Production Team: Responsible for reporting any issues with utility systems that may affect production and ensuring that utilities are used in accordance with established procedures to maintain regulatory compliance.
  • 4. Accountability

    The Manufacturing Manager is accountable for ensuring that all utility systems are in compliance with regulatory standards. The overall compliance with this SOP is overseen by the Quality Assurance (QA) Manager.

    5. Procedure

    5.1. Identifying Applicable Regulatory Standards

    1. Review the relevant local and international regulatory guidelines, including GMP, FDA, and ISO standards, to determine the specific compliance requirements for each utility system used in aerosol manufacturing.
    2. Identify any new regulatory requirements that may impact utility systems or manufacturing processes. Update internal procedures to ensure compliance with these regulations.
    3. Ensure that all regulatory requirements are clearly documented and communicated to all relevant departments, including Engineering, Maintenance, Production, and QA.

    5.2. Ensuring Compliance During Design and Installation

    1. Ensure that utility systems are designed and installed according to the applicable regulatory standards. This includes verifying that the systems meet the required specifications for performance, safety, and environmental considerations.
    2. Verify that all components of the utility systems, such as pipes, tanks, regulators, filters, and pumps, comply with the regulatory standards for materials, construction, and safety.
    3. Conduct a review of the system’s design documentation to ensure it aligns with the regulatory requirements before installation begins.

    5.3. Verifying Compliance During Operation

    1. Monitor the performance of utility systems on a regular basis to ensure they are operating within the specified parameters. This includes measuring parameters such as water pressure, flow rates, gas purity, temperature, humidity, and system integrity.
    2. Ensure that utility systems are inspected and maintained according to the regulatory standards and that all maintenance records are properly documented and up-to-date.
    3. Conduct routine audits of utility systems to verify that they are being operated and maintained in compliance with regulatory requirements. These audits should be documented and reviewed by the QA team.

    5.4. Documenting Compliance

    1. Maintain accurate records of all utility system inspections, tests, and audits. These records should include:
      • Details of the system tested (e.g., water system, compressed air system)
      • Test results and measurements
      • Inspection and maintenance logs
      • Corrective actions taken for any non-compliance issues
      • Signatures of the personnel performing the tests and audits
    2. Ensure that all compliance documentation is reviewed and approved by the QA team before being filed for archiving.
    3. Archive all compliance-related records for the required duration as per regulatory requirements or company policies.

    5.5. Correcting Non-Compliance

    1. If non-compliance is identified during any inspection, audit, or test, document the issue in the Deviation Log (Annexure-2). This log should include:
      • A description of the non-compliance issue
      • The cause of the issue (if known)
      • Corrective actions taken to resolve the issue
      • The personnel responsible for the corrective actions
    2. Implement corrective actions to resolve non-compliance issues and verify that the actions taken address the root cause. Once corrective actions are completed, verify that the system is operating in compliance with regulatory standards.
    3. Once corrective actions are implemented, perform additional verification testing to ensure that the utility system meets regulatory standards. Document the results and update the Deviation Log.

    6. Abbreviations

    • GMP: Good Manufacturing Practice
    • QA: Quality Assurance
    • SOP: Standard Operating Procedure
    • CAPA: Corrective and Preventive Action
    • OQ: Operational Qualification
    • PQ: Performance Qualification
    • IQ: Installation Qualification

    7. Documents

    1. Utility Compliance Verification Report (Annexure-1)
    2. Deviation Log (Annexure-2)
    3. Corrective Action Log (Annexure-3)

    8. References

    This SOP is based on the following regulatory guidelines and industry standards:

    • Good Manufacturing Practice (GMP) Guidelines
    • FDA Code of Federal Regulations (CFR) Title 21, Part 211
    • ISO 9001 – Quality Management Systems

    9. SOP Version

    Version: 2.0

    10. Approval Section

    Prepared By Checked By Approved By
    Signature
    Date
    Name
    Designation
    Department

    11. Annexures

    Annexure-1: Utility Compliance Verification Report

    System ID Model Number Serial Number Test Date Test Type Result
    Water-001 Model A SN123456 06/02/2025 Flow Rate Test Pass
    Air-002 Model B SN987654 06/02/2025 Pressure Test Pass

    Annexure-2: Deviation Log

    Deviation ID Deviation Description Corrective Action Assigned To Status
    DEV-12345 Water system pressure deviation Adjusted water pump pressure Rajesh Patel Completed

    Annexure-3: Corrective Action Log

    Action ID Action Description Responsible Person Completion Date
    CA-12345 Recalibrated pressure regulator Rajesh Patel 06/02/2025

    12. Revision History:

    Revision Date Revision No. Revision Details Reason for Revision Approved By Page No. Ref. Point No. Details of Revision
    01/01/2024 V 1.0 Initial Release First Issue Anjali Sharma Page 1 [Ref Point] First Release
    01/01/2025 V 2.0 Updated compliance verification procedures To comply with updated GMP regulations Anjali Sharma Page 1 [Ref Point] Updated procedures
    See also  Aerosol: SOP for Validating Cleaning Processes for Machines - V 2.0
    Aerosols V 2.0 Tags:Aerosol Batch Production, Aerosol Can Design, Aerosol Cold Filling, Aerosol Documentation Standards, Aerosol Emissions Control, Aerosol Environmental Regulations, Aerosol equipment calibration, Aerosol Filling Process, Aerosol Fire Safety Measures, Aerosol Formulation, Aerosol Good Manufacturing Practice (GMP), Aerosol Hazardous Materials Handling, Aerosol Incident Reporting, Aerosol Leak Testing, Aerosol Maintenance Schedules, Aerosol Personal Protective Equipment (PPE), Aerosol Pressure Filling, Aerosol Product Labeling, Aerosol Product Testing, Aerosol Propellant Selection, Aerosol quality control, Aerosol Regulatory Compliance, Aerosol Risk Assessment, Aerosol Safety Protocols, Aerosol Standard Operating Procedures (SOPs), Aerosol Storage Requirements, Aerosol Training Programs, Aerosol Valve Crimping, Aerosol Ventilation Systems, Aerosol Waste Disposal

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    Standard Operating Procedures V 1.0

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