SOP Guide for Pharma

Aerosol: SOP for Archiving Analytical Test Results – V 2.0

Aerosol: SOP for Archiving Analytical Test Results – V 2.0

SOP for Archiving Analytical Test Results

Department Aerosol
SOP No. SOP/Aerosol/156/2025
Supersedes SOP/Aerosol/156/2022
Page No. Page 1 of Y
Issue Date 06/02/2025
Effective Date 16/02/2025
Review Date 06/02/2028

1. Purpose

The purpose of this Standard Operating Procedure (SOP) is to define the process for archiving analytical test results for aerosol products. Proper archiving of analytical test results ensures that data is securely stored, easily accessible, and compliant with regulatory and company requirements. This SOP ensures that analytical test results are archived in an organized, systematic manner to support traceability and audits.

2. Scope

This SOP applies to all analytical test results generated during the manufacturing process of aerosol products, including raw material testing, in-process testing, and finished product testing. It covers the process from the collection of test data to the final storage and retrieval of archived test results.

3. Responsibilities

  • Quality Control (QC) Team: Responsible for performing analytical tests, ensuring proper documentation of results, and archiving the results in accordance with this SOP.
  • Quality Assurance (QA) Team: Responsible for reviewing and approving the archived analytical test results to ensure compliance with regulatory standards and company policies.
  • IT Department: Responsible for maintaining the electronic archiving system, ensuring data security, and supporting the retrieval of archived test results when required.
  • Laboratory Staff: Responsible for performing
the required tests, documenting the results accurately, and ensuring proper handover of the results for archiving.

4. Accountability

The Manufacturing Manager is accountable for ensuring that analytical test results are archived in accordance with this SOP. The overall compliance with this SOP is overseen by the Quality Assurance (QA) Manager.

5. Procedure

5.1. Collecting Analytical Test Results

  1. Once analytical tests are performed, ensure that all results are accurately documented in the designated testing logs or worksheets. These documents should include:
    • Test type (e.g., microbial, physical, chemical tests)
    • Test results with units of measurement
    • Test date and time
    • Operator’s name or ID
    • Any observations or deviations from the standard
  2. Ensure that all test results are signed and dated by the laboratory personnel who performed the test.
  3. In case of any deviations, document the deviation in the Deviation Log (Annexure-1) and ensure that corrective actions are recorded.

5.2. Reviewing Analytical Test Results

  1. The QA team is responsible for reviewing analytical test results to ensure that they meet regulatory requirements and internal specifications. The review should include:
    • Verification of the completeness of the test results
    • Ensuring that all necessary tests have been performed
    • Checking that the results meet acceptance criteria
  2. If the results meet the specifications, the QA team should approve the test results and document the approval in the testing log.
  3. If any discrepancies are identified, the QA team should initiate an investigation and document corrective actions as necessary.

5.3. Archiving Analytical Test Results

  1. Once the test results are reviewed and approved, they should be archived in either a physical or electronic format. The following steps should be followed for archiving:
    • Store paper-based records in a secure, designated storage area that is only accessible to authorized personnel.
    • For electronic records, store the data in a validated and secure electronic system. Ensure that access control is implemented to restrict unauthorized access.
    • Ensure that the records are indexed and searchable by parameters such as product batch number, test type, and date of testing to facilitate easy retrieval during audits, inspections, or investigations.
  2. Ensure that all archived analytical test results are retained for the required duration as specified by company policy or regulatory guidelines. Generally, the retention period for these records is no less than 3 years after the product’s shelf life or regulatory expiration date.

5.4. Retrieving Archived Test Results

  1. In the event that archived test results are needed for an audit, inspection, or investigation, the records should be retrieved in a timely manner. Ensure that the retrieval process is documented in the Archive Retrieval Log (Annexure-2).
  2. Only authorized personnel should have the ability to retrieve archived records. Ensure that the retrieval process includes a sign-in and sign-out procedure to maintain an audit trail.

5.5. Documenting and Handling Deviation Results

  1. If any test results fall outside the specified limits, they should be documented as deviations in the Deviation Log (Annexure-1). The following information should be included:
    • A description of the deviation
    • The root cause of the deviation
    • Corrective and preventive actions taken to address the deviation
  2. Corrective actions should be tracked and verified to ensure that the issue has been addressed before the product can proceed to the next stage of production.

5.6. Archiving Electronic Test Data

  1. Ensure that electronic test data is backed up regularly to prevent data loss. The IT department should ensure that proper data retention policies are followed for electronic records.
  2. For records stored electronically, ensure that the file formats used for storing test results are compatible with long-term archiving systems and comply with regulatory standards for data integrity and security.

6. Abbreviations

  • GMP: Good Manufacturing Practice
  • QA: Quality Assurance
  • SOP: Standard Operating Procedure
  • CAPA: Corrective and Preventive Action
  • BMR: Batch Manufacturing Record
  • PCR: Product Control Record
  • QC: Quality Control

7. Documents

  1. Analytical Test Result Log (Annexure-1)
  2. Archive Retrieval Log (Annexure-2)
  3. Deviation Log (Annexure-3)

8. References

This SOP is based on the following regulatory guidelines and industry standards:

  • Good Manufacturing Practice (GMP) Guidelines
  • FDA Code of Federal Regulations (CFR) Title 21, Part 211
  • ISO 9001 – Quality Management Systems

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: Analytical Test Result Log

Batch Number Test Type Test Results Test Date Operator Remarks
BN-12345 Weight Check 50g 06/02/2025 Rajesh Patel Pass
BN-12345 Fill Volume 200ml 06/02/2025 Rajesh Patel Pass

Annexure-2: Archive Retrieval Log

Record ID Record Description Requested By Request Date Retrieved By Retrieval Date
AT-12345 Analytical Test Result for BN-12345 Anjali Sharma 06/02/2025 Rajesh Patel 06/02/2025

Annexure-3: Deviation Log

Deviation ID Description Corrective Action Responsible Person Status
DEV-12345 Deviation in particle size distribution Adjusted formulation process Rajesh Patel Completed

12. Revision History:

Revision Date Revision No. Revision Details Reason for Revision Approved By Page No. Ref. Point No. Details of Revision
01/01/2024 V 1.0 Initial Release First Issue Anjali Sharma Page 1 [Ref Point] First Release
01/01/2025 V 2.0 Updated archiving procedures To comply with updated GMP regulations Anjali Sharma Page 1 [Ref Point] Updated procedures
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