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SOP for Verification and Validation Testing of Device Design

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SOP for Verification and Validation Testing of Device Design

Comprehensive Guide to Verification and Validation Testing of Device Design

1) Purpose

The purpose of this SOP is to establish a structured process for conducting verification and validation (V&V) testing of medical device designs. This ensures that devices meet design specifications and intended user needs while complying with regulatory requirements.

2) Scope

This SOP applies to all medical devices during the design and development phases. It is relevant to product development, engineering, quality assurance, and regulatory affairs teams.

3) Responsibilities

– Product Development Team: Prepares design outputs and oversees V&V testing activities.
– Quality Assurance (QA): Conducts verification and validation tests and ensures compliance with standards.
– Regulatory Affairs: Ensures V&V documentation aligns with regulatory requirements.
– Risk Management Team: Evaluates risks identified during testing and recommends corrective actions.
– Document Control Team: Maintains records of V&V activities, test results, and approvals.

4) Procedure

4.1 Planning for V&V Testing
4.1.1 Development of V&V Plan
– Create a V&V plan that includes:
– Objectives and scope of testing.
– Design inputs to be verified.
– User needs and intended uses to be validated.
– Test methods and acceptance criteria.
– Include timelines, responsibilities,

and resource requirements.

See also  SOP for Handling Non-Conforming Products in Manufacturing

4.1.2 Risk-Based Approach
– Prioritize V&V activities based on:
– Criticality of device functions.
– Identified risks and severity of potential failures.
– Regulatory requirements for high-risk components or features.

4.2 Verification Testing
4.2.1 Defining Verification Criteria
– Ensure verification testing confirms that design outputs meet specified design inputs, including:
– Functional performance (e.g., accuracy, reliability).
– Environmental tolerance (e.g., temperature, humidity).
– Safety requirements (e.g., compliance with ISO 14971).

4.2.2 Conducting Verification Tests
– Perform tests using standardized methods, such as:
– Mechanical testing for durability.
– Software verification for embedded systems.
– Electrical safety tests for powered devices.
– Record test results in the Verification Testing Log.

4.2.3 Reviewing Results
– Compare test results against predefined acceptance criteria.
– Document non-conformances and implement corrective actions if necessary.

4.3 Validation Testing
4.3.1 Defining Validation Objectives
– Confirm that the final device meets user needs and intended use through:
– Usability testing.
– Clinical evaluations.
– Simulated use testing in real-world conditions.

4.3.2 Conducting Validation Activities
– Include end-users and clinical experts in validation activities.
– Focus on:
– Human factors engineering and usability.
– Device performance in clinical settings.
– Compatibility with other systems or accessories.

See also  SOP for Production Planning and Scheduling

4.3.3 Analyzing Validation Results
– Compile and analyze results to determine whether the device fulfills its intended use.
– Address gaps or failures with iterative design improvements.

4.4 Reviewing and Approving V&V Results
4.4.1 Internal Review
– Review V&V results with cross-functional teams to ensure:
– Completeness and accuracy of test documentation.
– Alignment with regulatory requirements and user expectations.

4.4.2 Approval Process
– Obtain formal approval of V&V results from QA and senior management.
– Record approvals in the V&V Approval Log.

4.5 Managing Changes and Updates
4.5.1 Handling Test Failures
– Investigate root causes of failures identified during V&V testing.
– Update design outputs and re-conduct testing as necessary.
– Document changes in the Change Control Log.

4.5.2 Updating V&V Documentation
– Revise the V&V plan and associated test protocols if new risks or requirements arise.
– Communicate updates to all relevant stakeholders.

4.6 Documentation and Record Keeping
4.6.1 V&V Documentation File
– Maintain a file containing:
– V&V plan and protocols.
– Test results and data analysis.
– Approval records and traceability matrices.
– Non-conformance reports and corrective actions.

See also  SOP for Conducting Print Verification of Labels and Inserts

4.6.2 Retention Period
– Retain V&V documentation for at least five years or as required by regulatory authorities.

5) Abbreviations

– V&V: Verification and Validation
– QA: Quality Assurance
– ISO: International Organization for Standardization
– SOP: Standard Operating Procedure

6) Documents

– V&V Plan
– Verification Testing Log
– Validation Test Results
– Change Control Log
– V&V Approval Log

7) Reference

– FDA CFR Title 21, Part 820: Design Controls
– ISO 13485: Medical Devices – Quality Management Systems
– ISO 14971: Application of Risk Management to Medical Devices
– IEC 62366: Usability Engineering for Medical Devices
– EU MDR (Regulation (EU) 2017/745): General Safety and Performance Requirements

8) SOP Version

– Version: 1.0
– Effective Date: DD/MM/YYYY
– Approved by: [Name/Title]

Annexure

Annexure 1: Verification Testing Log Template

Date Test ID Description Results Remarks
DD/MM/YYYY VT-001 Functional Performance Test Pass Met all specifications

Annexure 2: V&V Approval Log Template

Date Approval ID Description Approved By Remarks
DD/MM/YYYY APP-001 Validation of usability testing QA Manager Approved without changes
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