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In-Process Control: SOP for HEPA Filter Integrity Testing

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SOP for HEPA Filter Integrity Testing

Procedure for HEPA Filter Integrity Testing

1) Purpose

The purpose of this SOP is to outline the procedure for conducting HEPA (High Efficiency Particulate Air) filter integrity testing to ensure air quality in cleanrooms.

2) Scope

This SOP applies to all HEPA filters installed in cleanrooms within the facility that require regular integrity testing to maintain air quality standards, following regulatory guidelines and internal specifications.

3) Responsibilities

Facility Engineering: Responsible for performing HEPA filter integrity testing.
Quality Assurance (QA) Department: Responsible for oversight and review of HEPA filter testing procedures.

See also  SOP for Compressed Air Quality Testing

4) Procedure

4.1 Pre-Testing Preparation:
    4.1.1 Schedule testing during periods of low activity to minimize airflow disturbances.
    4.1.2 Verify calibration and readiness of the aerosol generator and photometer.

4.2 Aerosol Challenge:
    4.2.1 Generate a suitable aerosol challenge using a specified aerosol generator.
    4.2.2 Introduce the aerosol upstream of the HEPA filter, ensuring uniform distribution across the filter face.
    4.2.3 Monitor aerosol concentration upstream and downstream of the filter using a calibrated photometer.

4.3 Leak Test:
    4.3.1 Perform leak testing by scanning the entire surface of the filter with the photometer probe.
    4.3.2 Record and document any deviations in aerosol concentration indicating leaks or breaches.

See also  SOP for Homogeneity Testing in Creams and Ointments

4.4 Data Analysis:
    4.4.1 Calculate the efficiency of the HEPA filter based

on aerosol concentration measurements.
    4.4.2 Compare results against acceptance criteria defined in facility standards or regulatory guidelines.
    4.4.3 Analyze trends and deviations over time to assess filter performance and potential maintenance needs.

4.5 Documentation and Reporting:
    4.5.1 Record all testing parameters, including aerosol generation details, photometer readings, and observations.
    4.5.2 Compile results into a HEPA Filter Integrity Test Report for review by QA.
    4.5.3 Implement corrective actions as necessary based on QA review and approval.

5) Abbreviations, if any

HEPA: High Efficiency Particulate Air
QA: Quality Assurance

See also  SOP for Clean Steam Quality Testing

6) Documents, if any

HEPA Filter Integrity Test Report
Aerosol Generator Calibration Records
Photometer Calibration Records

7) Reference, if any

ISO 14644-3:2019 – Cleanrooms and associated controlled environments
FDA Guidance for Industry – Sterile Drug Products Produced by Aseptic Processing

8) SOP Version

Version 1.0

In-Process Control Tags:Blend uniformity testing SOP, Bulk density testing SOP, Capsule content uniformity SOP, Capsule disintegration testing SOP, Capsule dissolution testing SOP, Capsule weight variation SOP, Clarity and opalescence testing of liquids SOP, Endotoxin testing in injectable products SOP, Flowability testing of powders SOP, Granulation size distribution SOP, Moisture content determination in granules SOP, Osmolality testing SOP, Particulate matter testing in liquids SOP, pH measurement of solutions SOP, Pyrogen testing SOP, Specific gravity testing of liquids SOP, Sterility testing SOP, Tablet disintegration testing SOP, Tablet dissolution testing SOP, Tablet friability testing SOP, Tablet hardness testing SOP, Tablet thickness measurement SOP, Tablet weight variation SOP, Uniformity of dosage units SOP, Viscosity testing of liquids SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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