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SOP for Bulk Powder Uniformity Testing

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SOP for Bulk Powder Uniformity Testing

Procedure for Bulk Powder Uniformity Testing

1) Purpose

The purpose of this SOP is to outline the procedure for conducting bulk powder uniformity testing in pharmaceutical substances using appropriate analytical techniques.

2) Scope

This SOP applies to all pharmaceutical powders within the facility that require bulk powder uniformity testing as part of quality control, following pharmacopeial guidelines and internal specifications.

3) Responsibilities

Quality Control (QC) Department: Responsible for performing bulk powder uniformity testing and ensuring compliance with this SOP.
Analytical Laboratory: Responsible for conducting analysis using suitable techniques and interpreting results accurately.

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4) Procedure

4.1 Sample Preparation:
    4.1.1 Obtain representative samples of pharmaceutical powders requiring uniformity testing.
    4.1.2 Label samples with batch numbers, dates, and any other relevant information.
    4.1.3 Ensure samples are properly mixed and homogenized to achieve uniform distribution of components.

4.2 Sampling:
    4.2.1 Select a sufficient number of sampling units from the sample batch, ensuring they are randomly chosen.
    4.2.2 Use appropriate sampling tools and techniques to minimize variability between individual samples.
    4.2.3 Document the sampling plan and rationale for sample selection.

4.3 Testing Method:
    4.3.1 Perform testing using an appropriate method such as sieve analysis, laser diffraction, or other validated techniques.
    4.3.2 Follow method-specific procedures for sample preparation, instrument calibration, and

data acquisition.
    4.3.3 Ensure testing conditions (e.g., humidity, temperature) are controlled and documented.

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4.4 Data Analysis:
    4.4.1 Analyze data obtained from testing to assess the uniformity of powder particle size distribution or other specified parameters.
    4.4.2 Calculate statistical measures such as mean particle size, standard deviation, or coefficient of variation as applicable.
    4.4.3 Compare results against acceptance criteria defined in pharmacopeial standards or internal specifications.

4.5 Reporting:
    4.5.1 Prepare a Bulk Powder Uniformity Testing Report summarizing the sampling details, testing methods, results, and conclusions.
    4.5.2 Include all relevant data, calculations, and statistical analyses in the report.
    4.5.3 Review and approve the report by QC Manager before release.

5) Abbreviations, if any

QC: Quality Control

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6) Documents, if any

Bulk Powder Uniformity Testing Report
Method Validation Protocol and Report
Instrument Calibration Records

7) Reference, if any

USP General Chapter <905> – Uniformity of Dosage Units
Pharmacopeial standards for bulk powder uniformity testing in pharmaceutical substances

8) SOP Version

Version 1.0

In-Process Control Tags:Blend uniformity testing SOP, Bulk density testing SOP, Capsule content uniformity SOP, Capsule disintegration testing SOP, Capsule dissolution testing SOP, Capsule weight variation SOP, Clarity and opalescence testing of liquids SOP, Endotoxin testing in injectable products SOP, Flowability testing of powders SOP, Granulation size distribution SOP, Moisture content determination in granules SOP, Osmolality testing SOP, Particulate matter testing in liquids SOP, pH measurement of solutions SOP, Pyrogen testing SOP, Specific gravity testing of liquids SOP, Sterility testing SOP, Tablet disintegration testing SOP, Tablet dissolution testing SOP, Tablet friability testing SOP, Tablet hardness testing SOP, Tablet thickness measurement SOP, Tablet weight variation SOP, Uniformity of dosage units SOP, Viscosity testing of liquids SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
  • Medical Devices
  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
  • Nasal Spray Formulations
  • Nebulizers
  • Ocular (Eye) Dosage Forms
  • Ointments
  • Otic (Ear) Dosage Forms
  • Pharmacovigilance
  • Powder & Granules
  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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