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In-Process Control: SOP for Sterility Testing

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SOP for Sterility Testing

Procedure for Sterility Testing

1) Purpose

The purpose of this SOP is to outline the procedure for performing sterility testing on pharmaceutical products to ensure they are free from viable microorganisms and safe for patient use.

2) Scope

This SOP applies to all pharmaceutical products manufactured within the facility that require sterility testing as per regulatory requirements.

3) Responsibilities

Quality Control (QC) Department: Responsible for conducting sterility testing and ensuring compliance with this SOP.
Microbiology Laboratory: Responsible for performing sterility testing procedures and maintaining sterile testing conditions.

4) Procedure

4.1 Equipment and Media Preparation:
    4.1.1 Prepare the sterile testing environment, including laminar flow hoods and incubators.
    4.1.2 Sterilize all equipment, including filtration units and sample containers, as per validated procedures.
    4.1.3 Prepare growth media suitable for sterility testing, ensuring sterility and suitability for the product type.

See also  SOP for Tablet Hardness Testing

4.2 Sample Collection and Preparation:
    4.2.1 Obtain representative samples of the pharmaceutical product from the production department.
    4.2.2 Transfer samples aseptically into sterile containers suitable for testing.
    4.2.3 Ensure samples are appropriately labeled and documented to maintain traceability.

4.3 Sterility Testing Procedure:
    4.3.1 Perform membrane filtration or direct inoculation method based on product characteristics and validated procedures.
    4.3.2 Filter the sample through a sterilized membrane or directly inoculate growth media with

sample.
    4.3.3 Incubate the inoculated media under appropriate conditions to promote microbial growth.
    4.3.4 Monitor incubated media for microbial growth over the specified incubation period.

4.4 Examination and Interpretation:
    4.4.1 Examine inoculated media for evidence of microbial growth, using appropriate microbial identification techniques.
    4.4.2 Interpret test results based on comparison with growth controls and acceptance criteria.
    4.4.3 Document any growth observed and classify samples as either sterile or non-sterile based on results.

See also  SOP for Capsule Dissolution Testing

4.5 Acceptance Criteria:
    4.5.1 Pharmaceutical products are considered sterile if no microbial growth is observed during the incubation period.
    4.5.2 Ensure all positive and negative controls demonstrate appropriate responses within established limits.

4.6 Documentation:
    4.6.1 Record all sterility testing procedures, results, and observations in the Sterility Testing Record.
    4.6.2 Maintain detailed records of sample handling, incubation conditions, and any deviations encountered.
    4.6.3 Review and approve the documentation by QC Manager.

5) Abbreviations, if any

QC: Quality Control

6) Documents, if any

Sterility Testing Record
Validation Report for Sterility Testing Method
Sampling Plan Document

7) Reference, if any

USP General Chapter <71> – Sterility Tests
Pharmacopeial standards for Sterility Testing

See also  SOP for Blister Pack Integrity Testing

8) SOP Version

Version 1.0

In-Process Control Tags:Blend uniformity testing SOP, Bulk density testing SOP, Capsule content uniformity SOP, Capsule disintegration testing SOP, Capsule dissolution testing SOP, Capsule weight variation SOP, Clarity and opalescence testing of liquids SOP, Endotoxin testing in injectable products SOP, Flowability testing of powders SOP, Granulation size distribution SOP, Moisture content determination in granules SOP, Osmolality testing SOP, Particulate matter testing in liquids SOP, pH measurement of solutions SOP, Pyrogen testing SOP, Specific gravity testing of liquids SOP, Sterility testing SOP, Tablet disintegration testing SOP, Tablet dissolution testing SOP, Tablet friability testing SOP, Tablet hardness testing SOP, Tablet thickness measurement SOP, Tablet weight variation SOP, Uniformity of dosage units SOP, Viscosity testing of liquids SOP

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Standard Operating Procedures V 1.0

  • Aerosols
  • Analytical Method Development
  • Bioequivalence Bioavailability Study
  • Capsule Formulation
  • Clinical Studies
  • Creams
  • Data Integrity
  • Dental Dosage Forms
  • Drug Discovery
  • Environment, Health and Safety
  • Formulation Development
  • Gels
  • Good Distribution Practice
  • Good Warehousing Practices
  • In-Process Control
  • Injectables
  • Liquid Orals
  • Liposome and Emulsion Formulations
  • Lotions
  • Lyophilized Products
  • Maintenance Dept.
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  • Metered-Dose Inhaler
  • Microbiology Testing
  • Nanoparticle Formulation
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  • Pharmacovigilance
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  • Purchase Departments
  • Quality Assurance
  • Quality Control
  • Raw Material Stores
  • Regulatory Affairs
  • Tablet Manufacturing
  • Rectal Dosage Forms
  • Transdermal Patches
  • Vaginal Dosage Forms
  • Validations and Qualifications

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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