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API Manufacturing: SOP for Sample Reconciliation Post IPC Testing – V 2.0

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API Manufacturing: SOP for Sample Reconciliation Post IPC Testing – V 2.0

Standard Operating Procedure for Sample Reconciliation Post IPC Testing in API Manufacturing

Department API Manufacturing
SOP No. SOP/API/114/2025
Supersedes SOP/API/114/2022
Page No. Page 1 of 10
Issue Date 13/04/2025
Effective Date 15/04/2025
Review Date 13/04/2026

1. Purpose

To define a standardized procedure for reconciliation and documentation of In-Process Control (IPC) samples after testing is completed, ensuring traceability, proper handling of used samples, and compliance with cGMP requirements.

2. Scope

This SOP is applicable to all IPC samples collected and tested during various manufacturing stages of API production including solids, liquids, pastes, and intermediates

at the facility.

3. Responsibilities

  • QC Analyst: Perform sample reconciliation after IPC testing, document remaining quantity, and coordinate with QA for disposal.
  • QA Officer: Verify reconciliation entries, approve final disposition of samples, and ensure retention or destruction as per policy.
  • Production Chemist: Provide batch context and sampling log to assist reconciliation process.
See also  API Manufacturing: SOP for Use of Agitators and Mixing Uniformity Checks - V 2.0

4. Accountability

The QC Head is accountable for accurate documentation of IPC sample reconciliation. The QA Head is responsible for ensuring compliance and proper closure of sample usage logs.

5. Procedure

5.1 Sample Reconciliation Overview

  1. All IPC samples collected for testing shall be labeled, logged, and stored securely in the designated IPC testing area.
  2. After analysis, the remaining sample shall be reconciled and either:
    • Archived temporarily for investigation (if required)
    • Disposed of per waste management SOP

5.2 Documentation of Sample Usage

  1. QC Analyst shall record the following in the IPC Sample Reconciliation Logbook (Annexure-1):
    • Date of sampling
    • Batch number
    • Initial sample quantity
    • Quantity used
    • Balance quantity
    • Disposition status
  2. Any sample remaining after testing shall be labeled “Used IPC Sample – For Disposal” or “Retain for Investigation.”
See also  API Manufacturing: SOP for Fire Hazard Control Measures - V 2.0

5.3 Review and Verification

  1. QA Officer shall:
    • Verify reconciliation data with original sample label and testing record
    • Check for consistency in quantity and status of each sample
    • Sign-off in the reconciliation logbook with comments
  2. Discrepancies in quantity used, sample not found, or unlabeled vials must be documented as a deviation.

5.4 Sample Disposal

  1. Destruction of used samples shall follow SOP/API/106/2025 for IPC sample disposal.
  2. Record the destruction date and QA approval in the IPC Destruction Log (cross-referenced to reconciliation log).

5.5 Retention Samples

  1. If IPC samples are to be retained for investigation or trending:
    • Store them in a segregated labeled container within QC lab
    • Label must indicate retention reason, retention period, and QA authorization
  2. QA shall track and authorize final disposal of retained samples once no longer required.

6. Abbreviations

  • IPC: In-Process Control
  • SOP: Standard Operating Procedure
  • QA: Quality Assurance
  • QC: Quality Control
  • cGMP: Current Good Manufacturing Practice
See also  API Manufacturing: SOP for Testing of Reaction Completion by TLC - V 2.0

7. Documents

  1. IPC Sample Reconciliation Logbook (Annexure-1)
  2. IPC Sample Destruction Log
  3. Deviation Form (if applicable)

8. References

  • ICH Q7 – GMP for Active Pharmaceutical Ingredients
  • 21 CFR Part 211 – US FDA cGMP
  • WHO TRS 986 – GMP Guidelines

9. SOP Version

Version: 2.0

10. Approval Section

Prepared By Checked By Approved By
Signature
Date
Name
Designation
Department

11. Annexures

Annexure-1: IPC Sample Reconciliation Logbook

Date Batch No. Sample Type Qty Collected Qty Used Balance Disposition QA Verified
13/04/2025 API-20250413 LOD Test 10 g 2 g 8 g Disposed Yes

Revision History:

Revision Date Revision No. Details Reason Approved By
01/01/2022 1.0 Initial Issue Compliance Requirement QA Head
13/04/2025 2.0 Added retention sample procedure and disposal tracking Audit Observation QA Head
API Manufacturing V 2.0 Tags:API batch record, API BMR, API calibration, API centrifuge, API cleaning, API crystallization, API deviation, API documentation, API drying, API equipment cleaning, API filtration, API GMP compliance, API granulation, API hold time, API impurities, API line clearance, API manufacturing, API process, API quality control, API reactor, API sampling, API solvent handling, API validation, API waste disposal, API yield

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NEW! Revised SOPs – V 2.0

  • Aerosols V 2.0
  • Analytical Method Development V 2.0
  • API Manufacturing V 2.0
  • BA-BE Studies V 2.0
  • Biosimilars V 2.0
  • Capsules V 2.0
  • Creams V 2.0
  • Elixers V 2.0
  • Ointments V 2.0
  • Raw Material Warehouse V 2.0
  • Tablet Manufacturing V2.0

New Publication: A must for All.

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