Standard Operating Procedure for Sample Reconciliation Post IPC Testing in API Manufacturing
Department | API Manufacturing |
---|---|
SOP No. | SOP/API/114/2025 |
Supersedes | SOP/API/114/2022 |
Page No. | Page 1 of 10 |
Issue Date | 13/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 13/04/2026 |
1. Purpose
To define a standardized procedure for reconciliation and documentation of In-Process Control (IPC) samples after testing is completed, ensuring traceability, proper handling of used samples, and compliance with cGMP requirements.
2. Scope
This SOP is applicable to all IPC samples collected and tested during various manufacturing stages of API production including solids, liquids, pastes, and intermediates
at the facility.
3. Responsibilities
- QC Analyst: Perform sample reconciliation after IPC testing, document remaining quantity, and coordinate with QA for disposal.
- QA Officer: Verify reconciliation entries, approve final disposition of samples, and ensure retention or destruction as per policy.
- Production Chemist: Provide batch context and sampling log to assist reconciliation process.
4. Accountability
The QC Head is accountable for accurate documentation of IPC sample reconciliation. The QA Head is responsible for ensuring compliance and proper closure of sample usage logs.
5. Procedure
5.1 Sample Reconciliation Overview
- All IPC samples collected for testing shall be labeled, logged, and stored securely in the designated IPC testing area.
- After analysis, the remaining sample shall be reconciled and either:
- Archived temporarily for investigation (if required)
- Disposed of per waste management SOP
5.2 Documentation of Sample Usage
- QC Analyst shall record the following in the IPC Sample Reconciliation Logbook (Annexure-1):
- Date of sampling
- Batch number
- Initial sample quantity
- Quantity used
- Balance quantity
- Disposition status
- Any sample remaining after testing shall be labeled “Used IPC Sample – For Disposal” or “Retain for Investigation.”
5.3 Review and Verification
- QA Officer shall:
- Verify reconciliation data with original sample label and testing record
- Check for consistency in quantity and status of each sample
- Sign-off in the reconciliation logbook with comments
- Discrepancies in quantity used, sample not found, or unlabeled vials must be documented as a deviation.
5.4 Sample Disposal
- Destruction of used samples shall follow SOP/API/106/2025 for IPC sample disposal.
- Record the destruction date and QA approval in the IPC Destruction Log (cross-referenced to reconciliation log).
5.5 Retention Samples
- If IPC samples are to be retained for investigation or trending:
- Store them in a segregated labeled container within QC lab
- Label must indicate retention reason, retention period, and QA authorization
- QA shall track and authorize final disposal of retained samples once no longer required.
6. Abbreviations
- IPC: In-Process Control
- SOP: Standard Operating Procedure
- QA: Quality Assurance
- QC: Quality Control
- cGMP: Current Good Manufacturing Practice
7. Documents
- IPC Sample Reconciliation Logbook (Annexure-1)
- IPC Sample Destruction Log
- Deviation Form (if applicable)
8. References
- ICH Q7 – GMP for Active Pharmaceutical Ingredients
- 21 CFR Part 211 – US FDA cGMP
- WHO TRS 986 – GMP Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: IPC Sample Reconciliation Logbook
Date | Batch No. | Sample Type | Qty Collected | Qty Used | Balance | Disposition | QA Verified |
---|---|---|---|---|---|---|---|
13/04/2025 | API-20250413 | LOD Test | 10 g | 2 g | 8 g | Disposed | Yes |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
01/01/2022 | 1.0 | Initial Issue | Compliance Requirement | QA Head |
13/04/2025 | 2.0 | Added retention sample procedure and disposal tracking | Audit Observation | QA Head |