Standard Operating Procedure for Documentation Format for IPC Logbooks in API Manufacturing
Department | API Manufacturing |
---|---|
SOP No. | SOP/API/101/2025 |
Supersedes | SOP/API/101/2022 |
Page No. | Page 1 of 10 |
Issue Date | 13/04/2025 |
Effective Date | 15/04/2025 |
Review Date | 13/04/2026 |
1. Purpose
To define a standard and GMP-compliant format for documenting In-Process Control (IPC) observations, results, and decisions in designated IPC logbooks during API manufacturing processes.
2. Scope
This SOP applies to all production personnel, QC analysts, and QA reviewers responsible for recording, reviewing, and maintaining IPC-related data in logbooks across all stages of API manufacturing.
3. Responsibilities
- Production Chemist: Record real-time IPC
data in the approved logbook format during batch execution.
QC Analyst: Review recorded IPC results, ensure legibility and data accuracy.
QA Officer: Approve the logbook format and periodically verify compliance during internal audits or batch review.
4. Accountability
The Production Head is accountable for adherence to documentation practices. The QA Head is accountable for format approval and overall data integrity.
5. Procedure
5.1 Logbook Identification and Control
- Each IPC logbook shall be uniquely identified with:
- Logbook Title (e.g., “IPC Logbook – Drying Stage”)
- Logbook ID Number
- Department Name
- Date of Issue
- Issued By (QA)
- The cover page shall be stamped and signed by QA before use.
5.2 Logbook Format Requirements
- Each logbook page must contain a structured table with the following fields:
- Date
- Batch Number
- Stage of IPC (e.g., Drying, Milling)
- Parameter Checked (e.g., pH, LOD, temperature)
- Observed Result
- Acceptance Criteria
- Observation Time
- Performed By (Name and Signature)
- Reviewed By (Name and Signature)
- Remarks (if any)
5.3 Documentation Instructions
- Write entries using permanent blue ink only.
- Ensure entries are clear, legible, and free of overwriting.
- In case of correction:
- Strike through the incorrect entry with a single line.
- Write the correct value above or beside it.
- Sign, date, and provide reason for correction.
- Do not leave blank rows. If a row is not applicable, write “NA” and strike it across.
- Each page shall be signed by the personnel making entries and reviewed by the supervisor or QC officer.
5.4 Logbook Storage and Handling
- Store logbooks in a dedicated cabinet accessible only to authorized personnel.
- Do not remove logbooks from the department without QA authorization.
- Protect logbooks from dust, spillage, and physical damage.
5.5 Closing and Archiving
- Once filled, the logbook shall be closed with a summary page indicating:
- Total pages used
- Period of use (From – To)
- Summary of any deviations
- Submit completed logbook to QA for archival.
- QA shall archive the logbook in the document control room as per SOP for a minimum of 5 years.
6. Abbreviations
- IPC: In-Process Control
- QA: Quality Assurance
- QC: Quality Control
- SOP: Standard Operating Procedure
- LOD: Loss on Drying
7. Documents
- IPC Logbook Template (Annexure-1)
- Logbook Issue Record (Annexure-2)
- Deviation Form (if applicable)
8. References
- ICH Q7 – GMP for Active Pharmaceutical Ingredients
- 21 CFR Part 211 – cGMP for Finished Pharmaceuticals
- WHO TRS 986 – GMP Guidelines
9. SOP Version
Version: 2.0
10. Approval Section
Prepared By | Checked By | Approved By | |
---|---|---|---|
Signature | |||
Date | |||
Name | |||
Designation | |||
Department |
11. Annexures
Annexure-1: IPC Logbook Template
Date | Batch No. | Stage | Parameter | Observed Result | Criteria | Time | Performed By | Reviewed By | Remarks |
---|---|---|---|---|---|---|---|---|---|
13/04/2025 | API-20250413 | Drying | LOD | 1.3% | NMT 1.5% | 10:30 | Ravi Kumar | Sunita Reddy | Complies |
Annexure-2: Logbook Issue Record
Logbook ID | Department | Issued By | Date of Issue | Date of Closure | Returned To QA |
---|---|---|---|---|---|
IPC/DRY/001 | Drying | QA Officer | 01/04/2025 | 10/04/2025 | 13/04/2025 |
Revision History:
Revision Date | Revision No. | Details | Reason | Approved By |
---|---|---|---|---|
01/01/2022 | 1.0 | Initial Issue | New SOP | QA Head |
13/04/2025 | 2.0 | Format updated with new annexures and storage procedure | Audit Compliance | QA Head |